samsturdy said..
Good job DrRog. Now this is a job coming up for us. The Missus wants to make a stack pack before the end of the year.
Why did you choose WeatherMax over Sunbrella??. And is your mainsail loose footed like mine??. How did you attach your
Lazy Jack lines to the stack pack?? I'm considering zipping my stack pack around the mast. Sorry about all the questions
but the info will really help us.
Nope, I have foot of the main in slot along the boom; cover has slugs alternating with sail slugs.
Attachment. This is just what I did. I used 1" PVC tubing. Drilled holes through tubing horizontally and burned holes in material. Reinforced that with seatbelt webbing (Spotlight is your friend) with holes punched into that using an eyelet punch which I heated so it would seal the webbing when punching the hole. In retrospect I would have planned this ahead and sewn the holes in before I'd stitched closed the material to form the tube for the PVC (once I'd done that I could not reinforce the holes in the material with stitching.
I didn't take a pic but you can kind of see it here:
Sam, I bought a hot knife from Ebay and it really came into its own in this project - cuts and seals the material so you get no fraying.
http://www.ebay.com.au/itm/HOT-KNIFE-ROPE-CUTTER-FOR-CUTTING-ROPE-AND-WEBBING-/260877403422Mast: Most I've seen have a couple of velcro / buckled straps from the pack around the mast and then a separate section to go around the mast when not sailing. This section protects the ropes etc from UV and also stops strong winds getting inside the front of the flaked sail, I assume.
WeatherMax over Sunbrella: I can't say exactly. I read a bunch of forums and opinions. It was unclear - there are differing views and it was hard to find any real data since it's relatively new. It's cheaper and easier to handle and I'm just hoping it will last.
I'm no expert - it's all new to me. But if I can help in any way, feel free to PM me and we can chat. At least you can learn from my mistakes!