the construction sequence ive been using gives you a self aligning wheeel.
accuracy of say +/_ 2mm/
the mold disk is flat with a central 10mm hole and the nylon plug which will create the bearing housing and hold the aluminium centre spacer also has a 10mm hole .
the outer rim of the mold has been marked with a scored groove and with the new flat mold I simply hammer in a small nail at each spot where the spokes will go.
these locations are checked before glassing commences.
heres the mold disk . I will take a photo for you with the nylon mold insert and nails fitted.
the sequence of bulding is to lay up a first disk , which is the removed from the mold and put aside, then lay up a second disk , with the ally centre spacer attached. whilst still wet, a film of resin/cotton flock mix is pasted onto one surface of the rim, and then the rim is added to the mold.
THEN the rim is glassed into place
next the spokes have glass/flock pasted on the 2 flat surfaces,and are placed in the mold, some extra glass/flock around where the spokes meet the hub, and then glass/flock on the top surface of the rim
the first disk that was layed up is then pressed onto the rim /hub layup , a board place d on top and the whole shebang clamped down,
walk away and have a beer.
my little brain has been thinking about how an old bearing could be used to make a mold for the wheel , meaming that a nylon bush wouldnt be needed, so that may be my next little experiment