These look wheely good....is there a problem?

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Clemco
Clemco
430 posts
430 posts
4 Apr 2012 2:56pm
Hiko said...

aus230 said...

One wheel finished. Complete with tire and bearings it comes to 3.2kg.

quote]

You are getting them light The ones I made with f/glass rims came out at 4kg all up


Mine are over 5kg ... I need some new wheels!!!
Has anyone thought about using 29ers? There are some nice tires out now, up to a 2.5 I think. Good idea starting with a manufactured metal rim. Is there a 29er rim that could handle the tire getting ripped off by the side forces?
Vic; I think those Kokak tyres will be great on a clean smooth beach like our Ohope. If they cant handle your coarse salt flats you could send them over here please. I would need the wheels attached of course.
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
4 Apr 2012 4:16pm
from what Ive seen wide rims basically stop at 26".
some of the tyres Ive seen are flipping huge, the hookworms are almost as wide as a skinny wheelbarrow tyre.
with all the front 20" tyres I trialled the bes tof the bunch was a primo comet, smooth with a really light sidewall.
if the lake was smoother the tiaga powerblock ,being really skinny seemed the best ride. my maxxis seems to have worn in now and I can see how it would ride better at Walyungup.
I will be fascinated to see how vics new wheel goes as I have a huge pile of regular knobbly tyres that came off all my sacrificed wheels.
VindisDad
VindisDad
117 posts
117 posts
4 Apr 2012 8:43pm
Here is some pics of the plug I was on about, with the ally extra bit.


landyacht
landyacht
WA
5921 posts
WA, 5921 posts
5 Apr 2012 8:22pm
i managed 36hrs after the crate was sealed up then started on a mold for a 16" wheel and whipped up a 4m sail that someone had dropped on my doorstep.
dont let on to wifey
VindisDad
VindisDad
117 posts
117 posts
5 Apr 2012 9:25pm
Hi Paul,
Did you make your 20" wheels on the same mold as 26"?
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
7 Apr 2012 9:29pm
16" all polished and waxed ready for tommorrow, plan on doing a skinny 26 as well.
my cheap free tyre count is at 19 after todays trip to the tip.
as i find 26"ally rims i trim them and send them to my freindly tig welder so there is a stockple of prepared rims when I start breaking wheels,
20" was a separate mold. heaps of good solid 20" rims, I have only a few good 24"rims and tyres so ive put that off for now
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
11 Apr 2012 8:10pm
wakey, wakey everybody[}:)]
.
.
.
.little 16 is curing, what a easy little wheel to make
whilst glueing in some spokes , i had a thought about mixixng epoxy glue and polyester resin and wondered how the cabosil silica would go as a "glue", from reading it appears its mainly a thickener but does have some tensil properties, aparently i should have some cotton flok instead so I mixed in a load of finely chopped rovings. I will give it a few days before destuction testing the little peices I layed up


the reson for doing this is to reduce the different materials required for a wheel ,and also to reduce the steps and time taken to whip up a wheel. the only carbon in these latest wheels is in the hub around the bearing . the carbon seems to fold into the tight housing better than glass.
If the cabosil/glass/polyester resin mix is solid enough It could save 1/3 of the time to build the wheel
aus230
aus230
WA
1660 posts
WA, 1660 posts
11 Apr 2012 10:16pm
I have not used any carbon in any of my wheels to date. I have tried different combinations of glass finally settling on making the disc with 1 layer of 8oz woven and 2x4.5oz chopped mat.I have never had many wheel fail in the disc or hub. None have failed since using bike rims. (I did bust one wheel last year when I hit a tire marker)
The weight of the wheels have been getting progressively lighter. The first was close to 5kg and the latest is down to 3.2kg with tire fitted.

When I finally run out of epoxy resin I will try polyester resin the same as Paul has used.
I noticed that Bill has used vinyl resin, is there an advantage in using this resin I have never heard of it before.

Cheers
aus230
VindisDad
VindisDad
117 posts
117 posts
11 Apr 2012 10:29pm
I have used the vinyl ester resin for some years now with doing the car panels.
I also made mini vindi with it.
Basically it is much the same to use as polyester, but is slightly stronger, shrinks less & has better gluing properties.
Hence it is often reffered to as "poor mans epoxy" - its more expensive than polyester & cheaper than epoxy.

It is recommended to use it in place of polyester when it comes to using kevlar or carbon cloths as it bonds properly & won't delaminate.

I'm using it with glue fillers to bond everything as I have found that epoxy doesn't seem to work with it like polyester does & it should be strong enough combined with the right fillers.

Time will tell!
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
16 Apr 2012 10:18pm
hers the destruction test result. the join broke right through the undelaying glas rather at the join , If I had made this join then it was still wet,Irecon this would be rather strong. I suspect i will be starting a new wheel this weekend
colk2004
colk2004
317 posts
317 posts
17 Apr 2012 1:54am
aus230 said...

I have not used any carbon in any of my wheels to date. I have tried different combinations of glass finally settling on making the disc with 1 layer of 8oz woven and 2x4.5oz chopped mat.I have never had many wheel fail in the disc or hub. None have failed since using bike rims. (I did bust one wheel last year when I hit a tire marker)
The weight of the wheels have been getting progressively lighter. The first was close to 5kg and the latest is down to 3.2kg with tire fitted.

When I finally run out of epoxy resin I will try polyester resin the same as Paul has used.
I noticed that Bill has used vinyl resin, is there an advantage in using this resin I have never heard of it before.

Cheers
aus230


I thought we had crazy mixed up measuring systems exclusively in the UK..must be because you're on the opposite side of the world I'd have written the above with gramme weights per square meter for the csm, and then given you finished wheel weights in lbs Though to put things in Aus terms my motorbike/land yacht wheels are 21" dia (measure like a bicycle not a motorbike[}:)] and including bearings, spacers etc) and come in at 4.4kgs - I think

Cheers Col
Nikrum
Nikrum
TAS
1972 posts
TAS, 1972 posts
17 Apr 2012 9:17am
Col, There is a scientific notion that certain molecular structures work in a Flip Flop motion what ever one does so does the other.. Well there you have your answer.. You guys are the Flips and we Aussies are the Flops[}:)][}:)]. We tend to steal ideas from around the globe, put our own mark on it and then believe it was totally our own idea in the first place.
OH! We are such a clever lot us Aussies..
Ron
aus230
aus230
WA
1660 posts
WA, 1660 posts
18 Apr 2012 11:34am
I tried the narrow 26" wheels for 2 races last weekend as I suspected they did not suit the surface at Lake Walyungup as they gave a rough ride and did not get a lot of sideways traction(had them pumped to 65ppi) I will try them again next weekend with less pressure to see how they go. I think they will be fine on Lake Lefroy (salt)
Hiko
Hiko
1229 posts
1229 posts
18 Apr 2012 6:13pm
I dont know if I am doing the right thing or not but I run on the beach with about half that pressure on my 26 inch wheels
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
18 Apr 2012 8:21pm
Hiko said...

I dont know if I am doing the right thing or not but I run on the beach with about half that pressure on my 26 inch wheels
that would make sense hiko, softer surface. realistically we are running tyres on wider rims to stop side slumping so we can get away with less pressure.
Vic ran a narrower rim so had to pump up the pressure to stop the tyre slumping sideways, but that gives you a really hard ride which slows you down

VindisDad
VindisDad
117 posts
117 posts
19 Apr 2012 3:08pm
It will be interesting to see how the skinny wheels go Vic.
I've only sailed my new 5 once so far so it hasn't "talked" to me enough yet (by that I mean seat-of-the-pants-feeling) to really know, but I get the impression that this type of chassis works with the wheels in a completely different way to previous yachts I have built.

Instead of storing its energy from the rig in the torsion (twisting) of the main chassis & bending the axles, it seems to work by storing it more in the axles themselves with direct torsion (& bending). The 26" wheels generate a much greater amount of side force than even 20" wheels & I suspect that this is why the OTT chassis is needed to get the best out of the 26" wheels.
The angle of the rear axles has stayed at 90 degrees at least since 2002 so that must have proved to be the best spot for this to work.
If the tyres are able to move sideways too much it may reduce the energy feedback you can get from the wheels back into the yacht as well as making the yacht a bit twitchy.
On the other hand, it'll be interesting to see how light you can get away with making the wheels.
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
19 Apr 2012 5:28pm
my trial with laying up a wheel in almost 1 hit was an interesting experience. i had prebuilt 1 disc, then layed up disc 2, glued and glassed in the rim, glued in the spokesadded glue to the spoke tops and outer rim , then pressed together and clamped.
what a stress making sticking mess of a process, I was flat out trying to finish before the first batch of resin went off, and it all got rather sticky and messy when I got to the rib fitting process.
Back to taking my time i think.
....... mind you the rim came out great
colk2004
colk2004
317 posts
317 posts
19 Apr 2012 6:18pm
Can the experts see anything wrong with this plan (trying to save my little head from too much thought) Blag ally wheel of club mate (he doesn't know yet). Add a couple or 3mm to the rim edge with something. Polish, PVA it and take a mould with spigot for centre location. Mould off that, side disks with inbuilt lip to locate ally wheel rim and centre (bit of adjust with dremel but should be fine?). Ally tube hub and spacer as others. Crystal Crestomer 1181a rim and hub to first disc (guy that did my grp course removed all the steel from a grp monocoque car just using sections of grp glued with this stuff). 5 spokes of off the shelf 25mm x 3mm wall grp tube. Glass spokes to hub and rim (that has single layer of glass on it). Crestomer other side on. Spokes will add to weight a bit, but once set up should be accurately repeatable without my brain going pop. Go on....what have I missed

Cheers Col
aus230
aus230
WA
1660 posts
WA, 1660 posts
19 Apr 2012 7:09pm
Bill this weekend I am going to try the kojaks tires in my wide rims at a lower pressure. and also try Kenda tires on the 39mm rim. I will play around with the pressure on them.

The Kenda sits a little wider that the Kojak on the 39mm rim and has a little tread which I hope will stop the slipping sideways at the back

Some where down the track I will try a wheel that only has 2 layers in the disc (1- 8oz woven and 1- 4oz mat) That will be as light as it can go without using carbon which is not the way I will go as the whole idea was to make cheap wheels.

Kenda on 39mm rim


Kojak on 50mm wide rim


Kojak rim on left Kenda on right


Test pilot 1
Test pilot 1
WA
1430 posts
WA, 1430 posts
19 Apr 2012 10:33pm
I 'get' the idea, dual wheels on back. Just like a truck, ay, to carry the weight [}:)]
aus230
aus230
WA
1660 posts
WA, 1660 posts
19 Apr 2012 10:42pm
TP you have got me wondering

When are the 26" going on your yacht?

Bill I think the Plum's have changed there axle angle to less than 90%, The axles on my new class5 are 200mm longer than my present 5(if I ever finish it)


cheers
vic


VindisDad
VindisDad
117 posts
117 posts
19 Apr 2012 11:29pm
Hi Vic,
I reckon Kojacks with wide rims will be fastest but wear fast too (who cares?!)
VindisDad
VindisDad
117 posts
117 posts
19 Apr 2012 11:31pm
Vic,
I don't know that axle angle chance will matter much here on our harder surfaces.
VindisDad
VindisDad
117 posts
117 posts
19 Apr 2012 11:33pm
axle angle change I mean
aus230
aus230
WA
1660 posts
WA, 1660 posts
19 Apr 2012 11:42pm
Probably not, but you know its a what if thing (if I don't try it I will never know)The frame is built but I think I will make some changes to it.
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
20 Apr 2012 3:52pm
landyacht said...

hers the destruction test result. the join broke right through the undelaying glas rather at the join , If I had made this join then it was still wet,Irecon this would be rather strong. I suspect i will be starting a new wheel this weekend


sorry about that , this is the pic

landyacht
landyacht
WA
5921 posts
WA, 5921 posts
20 Apr 2012 3:58pm
colk2004 said...

Can the experts see anything wrong with this plan (trying to save my little head from too much thought) Blag ally wheel of club mate (he doesn't know yet). Add a couple or 3mm to the rim edge with something. Polish, PVA it and take a mould with spigot for centre location. Mould off that, side disks with inbuilt lip to locate ally wheel rim and centre (bit of adjust with dremel but should be fine?). Ally tube hub and spacer as others. Crystal Crestomer 1181a rim and hub to first disc (guy that did my grp course removed all the steel from a grp monocoque car just using sections of grp glued with this stuff). 5 spokes of off the shelf 25mm x 3mm wall grp tube. Glass spokes to hub and rim (that has single layer of glass on it). Crestomer other side on. Spokes will add to weight a bit, but once set up should be accurately repeatable without my brain going pop. Go on....what have I missed
I would be inclined to slice the glass tube along its length to create a domed rib which would be easy to lay onto your disc.
please do the experiment

Cheers Col


landyacht
landyacht
WA
5921 posts
WA, 5921 posts
22 Apr 2012 10:07pm
landyacht said...

colk2004 said...

Can the experts see anything wrong with this plan (trying to save my little head from too much thought) Blag ally wheel of club mate (he doesn't know yet). Add a couple or 3mm to the rim edge with something. Polish, PVA it and take a mould with spigot for centre location. Mould off that, side disks with inbuilt lip to locate ally wheel rim and centre (bit of adjust with dremel but should be fine?). Ally tube hub and spacer as others. Crystal Crestomer 1181a rim and hub to first disc (guy that did my grp course removed all the steel from a grp monocoque car just using sections of grp glued with this stuff). 5 spokes of off the shelf 25mm x 3mm wall grp tube. Glass spokes to hub and rim (that has single layer of glass on it). Crestomer other side on. Spokes will add to weight a bit, but once set up should be accurately repeatable without my brain going pop. Go on....what have I missed
I would be inclined to slice the glass tube along its length to create a domed rib which would be easy to lay onto your disc.
please do the experiment

Cheers Col




lets try that again, how about doing it and show us as you go.
your recycled 5 got a graet showing in the york LYC websitewell done

landyacht
landyacht
WA
5921 posts
WA, 5921 posts
22 Apr 2012 10:22pm
back to the wheel experiments.
Ive cleaned up and paintedthe latest 16.
you can clearly see where the spokes fitted in a wet setup have pressed into the disc. im not sure if this is good or bad, but not great visually.
on the next experiment I will fit the spokes and let it cure before pressing the top disc on


for the next experiment I plan to make a wheel with parallel sides, rather than a flat cone.the idea is that the mold is easier to make in the first place, a strip of rib former can be made with 2 flat surfaces to quick glueing and greater surface contact area.
the first rim will be with a 50mm wide 26"rim.

this mold has been marked out with 16,20,24 and 26" measurements.
the base material is basically a piece of concretors formply that has been sanded back to 1200grit then waxed.
all up it took1/2 hr to mark and cut
if it works it will be about the easiest way of making a wheel
colk2004
colk2004
317 posts
317 posts
22 Apr 2012 10:56pm

lets try that again, how about doing it and show us as you go.
your recycled 5 got a graet showing in the york LYC websitewell done




I think that's the way to go - just do it I'm hoping to slightly over engineer as attempts at GRP only (rim as well) wheels last about 3secs after a puncture at Elvington. Ally wheels seem to drop into the tyre saving the wheel - need to work out why. I had toyed with a cone inside, flat outside design for the wheel as the inside face is generally in tension and the outside in compression - do most wheel designs follow two cones because that's what a bike/sulky, etc wheel looks like with covers on? Just been checking out the London Marathon wheelchair racing wheels and they are a lot flatter on the faces but canted a lot further than a land yacht

Thanks for the well done. 'Test Bed' as it is now known has got my knowledge up very quick (unfortunately not in piloting the thing). Currently going through a weight loss exercise, followed by a batten tapering test session (using Bainbridges 16HCP and seeing what I can turf out on the linisher), and also practising my GRP technique on.

Cheers Col
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