I have had a few PM over the time on how did I go about making aus230 26" wheels. Finally got to where I think I am happy with the final wheel. So here goes, feel free to pm on any part of the build.
To make the plug I used a 26" mountain wheel, Covered the spokes and then filled in with molding using the out side and center of the rim for a guide, sanded soothe.
Sealed the plug with shellac,several coats of mold release wax them sprayed on mold release
Layed up several layers of fiberglass mat over plug to make the mold
Sealed the mould with shellac,wax.spray on mold release to make dics. Made up a gig using a fixed sander to true up the dics.
Dics 2x 8oz woven,2x 4oz chopped mat, Epoxy resin required for construction.
Two steel mountain bike rims required to make one wheel
Cut the outside enge of one side of each wheel (after removing spokes)
Weld rims together
Cover inside of the rim with fiberglass
Fit rim and hub to dics (gig required to hold everything square)
I have now used 8 light spokes insted of 4 due to the rough surface that we race on
Add 2nd dic and run a 2" fiberglass tape on the tube side of the rim.
Hube's will have to be turned up to suit the type of bearings used, I have used the hubs from some old plastic wheels that I wrecked.
Hope this gives a general idea of how to go about making a set of wheels that will not break the bank
aus230 with wheels
Cheers
aus230