landyacht said... 3.2mm isnt a telescoping fit, its just an unassociated tube that fits over another

Think 50 mm PVC drain pipe halved and applied correctly. It has a 2.5mm wall thickness so would need to be tapered at the edges. If that does not work maybe ice cream container plastic would do the job. Failing that it is off to the TAFE teacher with access to material and a lathe.
Whatever. The tubes are T6 and strong enough but just need some material between to take up the slop and carry the loads without disintegrating too soon.
Maybe an exhaust shop with the right machine could expand and/or shrink the tube to the right degree.
Many ways of doing it mechanically with out losing strength by welding and the sizes are close enough to make it worth trying something.