Yeh, ha ha, the "21 inch Beach Racers" made a huge difference over the original ones I had on the buggy. I have even had two sessions riding over the Wylie bay dunes and they have fantastic flotation on the deep powdery sand.
Well the 30 replacement bushes turned up and your on the money Paul, they are the thicker ones to take 6004 bearings.
I turned 1.25mm long by 2.5mm deep off the inside shoulder and they seat up against the face of the rims spot on. They are far more snug than the 6204 bushes, with a new measurement of 106mm.

I'm a very happy chappy now.

This has finally allowed me to drill the front axles.
I made a jig to get the wheel lined up with the centre of the steering shaft.
For a final check before drilling, I take the jig off the axle, flip the jig 180 degrees and put it back on to make sure it is the true centre.
It's knocked up from the centers of a couple of old 6204 bearings, some pipe cut to the correct length and some 6mm rod with a point on the end, threaded into the nut that's welded on.
It made it easy, to work out how much to file off the inside face to get the wheel centered. Just add the outside washer and you can mark the hole for the clip.
Unscrew the rod and use it to mark the rear axles as well.
I'm nearly bold enough to say the frames and seats for the 5, LLmini's are completed.
I took me ages to recut my first sail (making your template etc) but it's on a mast ready to fit a boom.
It's no princess, but should work, I hope.
Chook