There has still been no wind so I have not been able to try out the new skis on my Zooter. I have started construction of my mini. I took your advice and welded up some scrap and then went ahead and gave it a go.
I am almost done the metal work, but thought I should get some feedback before I went further. I would like your opinions, especially if it is going to be a safety issue. I have no practical experience in either metal construction or land sailing so I am requesting your help to ensure that this thing will be somewhat safe.
I have followed Landyacht's plans with some modifications suggested by Cisco. This welding is kind of fun. I had some problems in some areas, so I have included with my photographs some of the things I did to make it easier for a rookie.
Thanks for your help.
Brian
Since alignment is critical I made this little jig to mark the center line of the pipe. Simply mark a spot on the bench and on the pipe. Clamp the pipe then run the jig over the top of the pipe marking with a felt pen. Rotate the pipe 180 degrees and clamp the pipe so the line you just made lines up with the mark on the bench. The jig should line up exactly with the spot you made earlier. Run the jig down the pipe you will now have an exact midline of your pipe marked on both top and bottom.
When doing your fitting, if the marks line up, it has to be in alignment
I made a little jig to help with the 10 degree mast holder thingy.
I used a modification of Cisco's steering tube. I had a rectangular piece of tube so I cut it at 60 degrees. I cut the ends of the wider tube so the steering tube could fit inside. I then put a plate on the end.
I had a heck of a time clamping the steering tube to the frame, so I tacked some wings to the steering tube and tacked an angle bracket to the frame.
Now it is pretty easy to clamp the steering tube to the frame.
After it was tack welded, I simply ground off the wings and brackets.
To help me line up the front wheel, I used an old laser level that I attached to a camera tripod.
This helped me ensure that everything was lined up. Here it really helped that I had my center line of the frame marked.
I got the front wheel lined up and ready for welding...then I thought it would be a good idea to check with you folks to see if I am on the right track.
Thanks again for all your help. This is fun.
Brian