Hi Lachlan
This is my progress to date
I had planed to start work on some fixtures to mount on my Myford Super 7 lathe this week but everything went hopelessly wrong. It started with a trip to hospital with a stone in the kidney and then went dowhill fast. I wanted to work on the equipment I needed to machine the profile in the end of the axle tubes of the S/Y to enable them to fit at the required angle of 53 degrees. However, the first priority was to repair the slasher mounted on the tractor. There was a "Catch 22" in everything I did from then on. It ended up by having to make a new angle plate to attach to the lathe as my original had been knocked off ( by rotten family no less!!). To make a long story short, I made the new angle plate and machined it on the Myford. This took all day and after I welded it, I wanted to take a photo of the fabulous weld and
brag about it on here share the photo with you.
Now someone will ask, "What has this lathe work got to do with construction of a S/Y?"
Well, I thought I would show you how I made big holes from small holes when the material, steel plate 100x12 x 300mm long, cant be spun around in the lathe 'cos it's too big. The principle here can be applied to lots of other work with a lathe if you have an angle plate (and if you have a lathe). HHmmmm, that's a big "if" methinks!
The actual job being worked on is the manufacture of new mounting plates for the slasher that is mounted on the tractor. I cant start on the C5 S/Y untill I have slashed all the speargrass (now in seed) on our property to protect the family. My sweet wife is getting very excited as the speargrass is piercing her legs and our G.Shepherd is also trying to bite it out of her fur/skin. I cant fix the slasher untill I have made an Angle Plate. I cant make the angle plate untill I have made some new "Tee-nuts". I need an Angle Plate to make the new "Tee-nuts". Something sounds very wrong here. Perhaps I should add that when I went to find the camera and new batteries, the angle plate cooled and warped badly so I had to grind some of the weld out, make some technical ajustments with a precision knockometer and weld it again.
The slasher is now assembled and I will be slashing the property tomorrow. The hub that the S/blades are mounted on had all but disintergrated and I made/repaired the steel plates in the Myford. The photos show how I held the plate for machining. The cutting tool is made from a 5/16" dia broken center drill and clamped in the 1" dia bar.
By using a similar but different fixture to hold the 60.3mm pipe for the C/5, I can machine the profile at 53 degrees at the end of the pipe very easily using the same style of boring bar. The profiled end of the pipe will then fit perfectly to the spine for welding. The better the fit, the better, neater and stronger the weld.
There are a series of trucks coming tomorrow to dump/spread about 200 tons of road fill on our driveway, then a grader is arriving to repair our drive (1.2klm) and roll it and form run-offs. When that is all done I can start work on my C5. I cant wait!
The photos show how I held the 100x12x300 plate and bored out the holes to 62mm dia.
The photo below show a typical cut being made, it is 2.6mm deep and being cut at 200 rpm.
I hope you understand all this stuff.
Kody