My design for a C/5 with swept forward axles

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Kody
Kody
QLD
190 posts
QLD, 190 posts
5 May 2008 11:25pm
Hi Lachlan
This is my progress to date

I had planed to start work on some fixtures to mount on my Myford Super 7 lathe this week but everything went hopelessly wrong. It started with a trip to hospital with a stone in the kidney and then went dowhill fast. I wanted to work on the equipment I needed to machine the profile in the end of the axle tubes of the S/Y to enable them to fit at the required angle of 53 degrees. However, the first priority was to repair the slasher mounted on the tractor. There was a "Catch 22" in everything I did from then on. It ended up by having to make a new angle plate to attach to the lathe as my original had been knocked off ( by rotten family no less!!). To make a long story short, I made the new angle plate and machined it on the Myford. This took all day and after I welded it, I wanted to take a photo of the fabulous weld and brag about it on here share the photo with you.
Now someone will ask, "What has this lathe work got to do with construction of a S/Y?"
Well, I thought I would show you how I made big holes from small holes when the material, steel plate 100x12 x 300mm long, cant be spun around in the lathe 'cos it's too big. The principle here can be applied to lots of other work with a lathe if you have an angle plate (and if you have a lathe). HHmmmm, that's a big "if" methinks!
The actual job being worked on is the manufacture of new mounting plates for the slasher that is mounted on the tractor. I cant start on the C5 S/Y untill I have slashed all the speargrass (now in seed) on our property to protect the family. My sweet wife is getting very excited as the speargrass is piercing her legs and our G.Shepherd is also trying to bite it out of her fur/skin. I cant fix the slasher untill I have made an Angle Plate. I cant make the angle plate untill I have made some new "Tee-nuts". I need an Angle Plate to make the new "Tee-nuts". Something sounds very wrong here. Perhaps I should add that when I went to find the camera and new batteries, the angle plate cooled and warped badly so I had to grind some of the weld out, make some technical ajustments with a precision knockometer and weld it again.
The slasher is now assembled and I will be slashing the property tomorrow. The hub that the S/blades are mounted on had all but disintergrated and I made/repaired the steel plates in the Myford. The photos show how I held the plate for machining. The cutting tool is made from a 5/16" dia broken center drill and clamped in the 1" dia bar.
By using a similar but different fixture to hold the 60.3mm pipe for the C/5, I can machine the profile at 53 degrees at the end of the pipe very easily using the same style of boring bar. The profiled end of the pipe will then fit perfectly to the spine for welding. The better the fit, the better, neater and stronger the weld.
There are a series of trucks coming tomorrow to dump/spread about 200 tons of road fill on our driveway, then a grader is arriving to repair our drive (1.2klm) and roll it and form run-offs. When that is all done I can start work on my C5. I cant wait!
The photos show how I held the 100x12x300 plate and bored out the holes to 62mm dia.

The photo below show a typical cut being made, it is 2.6mm deep and being cut at 200 rpm.


I hope you understand all this stuff.

Kody
hills
hills
SA
1622 posts
SA, 1622 posts
5 May 2008 11:03pm
1.2 km graded & rolled land yacht test strip driveway!! Far out!!
Kody
Kody
QLD
190 posts
QLD, 190 posts
5 May 2008 11:45pm
Sorry Hillsie
our driveway is on a slope of about 5 degrees, is in a forest and the wind is blocked by all the trees but it's a beautiful place for quiet and being viewed by the roos, wallabies and myriad kinds of birds. We have I'd. over 35 species including wedgetails and Pacific Bazzars. Its a wonderful place for our home but sadly, no L/Y test track.

Kody
hills
hills
SA
1622 posts
SA, 1622 posts
5 May 2008 11:24pm
Nothing a chain saw & shotgun can't fix

Nah, just kidding, it sounds like you've got your own bit of paradise there, I'm very jealous!!
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
5 May 2008 10:07pm
Thanks for reminding me why I try to design "yachts without lathes."
Sounds like the name for a band. glad to see there is a time line with the yacht in it
lachlan3556
lachlan3556
VIC
1066 posts
VIC, 1066 posts
6 May 2008 12:39am
Thanks for the update. I got a little bit of the lathe lingo . Good to hear construction is due to start by 2029 . Hope all goes well and the doc gives you an all clear.

EDIT: Your lathe looks a good size to have in the shed as well. Been tempted a couple of times to look into a cheap one, then I decide to wait until I have money for a decent brand one. I cant wait to get a job oneday!
Kody
Kody
QLD
190 posts
QLD, 190 posts
6 May 2008 12:40am
Hi Paul
Actually, having a lathe alows me to "look outside the box" as it were. I know it gives me a great advantage for building not just L/S's but all kinds of things. I have made countersunk screws .075" dia with only 1 1/2 turns of thread to surgeons opperating equipment to bore hole drills (and even a cannon ). Many of the parts I have made for my own use were just not available off the shelf anywhere within Australia. For R&D work with a S/Y, a lathe makes it all so easy. The cost of parts becomes negligible as I only have to pay for material. I suspect that if you all lived in Rockie, you would all be at my place every other weekend fixing or making parts. (you would all be most welcome).
I wouldn't be without the mighty Myford.

Kody
cisco
cisco
QLD
12365 posts
QLD, 12365 posts
6 May 2008 12:02pm
I wish you would stop mentioning the "Myford" Kody. I turn "green with" every time you do.

And then you go and stick photos of it in your posts. That's really nasty.
Kody
Kody
QLD
190 posts
QLD, 190 posts
6 May 2008 3:30pm
Hey Pancho,
I think that Ceesco is a leetle bit jealous, yes? about my Mighty Myford lathe. I dont think I mentioned to Ceesco that the Myford lathe I have is also the model with the extra l-o-n-g bed. The bed of the Myford is s o-o long I can fit a length of 31 eenches in the lathe and machine it. Eet is so good, I can macheene the new design of l-o-n-g axles that I worked on last nite.
Don't tell Ceesco that my Mighty Myford Lathe has theese extral l-o-n-g bed or he weel get bad upset, yes?
You only tell Ceeso that when he comes up here next time he is to bring any lathe work or CAD drawing he needs done and I will do it for him.

Kody
hills
hills
SA
1622 posts
SA, 1622 posts
6 May 2008 3:10pm
Hey Kody, has anyone ever told you how idyllic it is living up here in the picturesque Adelaide hills?? Ever thought of moving here?
Kody
Kody
QLD
190 posts
QLD, 190 posts
6 May 2008 4:23pm
Hi Hillsie,
I once lived in Adelaide for six months, I near died of thirst. I couldnt drink the water down there at all, even the bottled water was bad. It's no wonder the ships wont take on any water from Adelaide . If you want some lathe work done, you will have to move up here.

Kody
hills
hills
SA
1622 posts
SA, 1622 posts
6 May 2008 4:04pm
Haha, well thats not an insurmountable problem, just drink beer!

Besides the water isn't a problem down here any more, there isn't any
FAZE5
FAZE5
SA
55 posts
SA, 55 posts
6 May 2008 11:57pm
G'day Everyone,

Interesting idea with your axles Kody, but it may cause some stange handling characteristics once the yacht is sailing. Remember that a 'yacht is mostly driven sideways and loaded up on the downwind wheel.

With the axles on a plain 'T' shaped chassis, (old seagull) this loading produced excessive toe out at the rear in gusts, and made the 'yacht twitch a bit even with good steering systems. This was corrected with swept back axles, (which still cause toe out) but you may find that sweeping the axle forward may make it do some really weird handling once it loads up. The rig would lay over nicely with such a long mainbeam, though.

Have a think about how it might behave .

Cheers, Bill
lachlan3556
lachlan3556
VIC
1066 posts
VIC, 1066 posts
7 May 2008 8:35pm
FAZE5 said...

G'day Everyone,

"With the axles on a plain 'T' shaped chassis, (old seagull) this loading produced excessive toe out at the rear in gusts, and made the 'yacht twitch a bit even with good steering systems."

Cheers, Bill


May I ask what "Twitch" is? Not up with the current technical lingo Do you (or anyone else) know how its caused?
hills
hills
SA
1622 posts
SA, 1622 posts
7 May 2008 9:12pm
I'm not 100% sure (ok not even 20% sure ), but when I round the windward mark in a strong wind and the sail gets a belly full of wind and I take off like a rocket, I find that the back sometimes tends to skip out a little bit and I have to really concentrate on the steering or I'll spin out. I've always thought that is what they refer to as twitchy. If not it should be called twitchy
lachlan3556
lachlan3556
VIC
1066 posts
VIC, 1066 posts
7 May 2008 10:02pm
Thats exactly the same thing that happens to me. Happens to me a bit just doing straight line runs as well I first guessed 'twitchy' was this but I thought I'd check with the experts just to be sure.
hills
hills
SA
1622 posts
SA, 1622 posts
7 May 2008 10:02pm
Hopefully one will be along any minute and let us both know In the meantime that's what we'll refer to as twitchy, ok...
lachlan3556
lachlan3556
VIC
1066 posts
VIC, 1066 posts
7 May 2008 10:48pm
Right!

Twitchy: a sudden lateral movement by the ass end of a landyacht that causes the pilot to grit their teeth and hope for the ceasation of such event
Kody
Kody
QLD
190 posts
QLD, 190 posts
7 May 2008 10:57pm
You fellas get me more confused every day. I can understand how the leeward wheel creates toe-out and I suspect that the amount may be lessened by the extra long axles by the sweepback. It might be that the extra deflection (spring) in the longer axle contributes to the smaller amount of toe-out produced. Its very hard to vizualize but I am begining to think (wonder) that a forward swept axle might even create toe-in to a certain degree??? I guess the only way to find out for sure is to build one with swept back axles and one with them swept forward. Swept forward certainly have great advantages in the construction technique if I utilize my design of splitting and joining the axles. It is certainly very different and until I build the axle, I wont know if the design in truley viable.

Ok. if you twist my arm hard enough, I will present the details here for you. What I am trying to do is remove all the extraneous "bits" that stick out, up,or down on the axles. The individual axles in my design are joined together by a single HT M14 bolt that fits internally and cant be seen. The bolt is located at the joint section, about 250mm down the pipe from the spine. I am also designing an internal key system to align the two lengths of axle. The only visible indication of the axle being in two pieces will be the almost invisible join itself. If I can get this to work, it will look fantastic. There is also a very good safety factor built in as well. With no bits sticking out on the axles, it will lessen the chance of an accidental cut or gash to ones body.
PS. I have been known to possibly yield info when bribed treated with Cadburys milk chocolate, white chocolate and ice cold milk coffee.(possibly)

I have been reading with much interest how fast the S/L's can go. Can you please tell me how you measure the speed of the S/Y? Do you pace it with a vehicle or do you have some super sophisticated technique that measures velocity using lazers, radar or a nuclear stopwatch?

Kody
hills
hills
SA
1622 posts
SA, 1622 posts
7 May 2008 10:47pm
ummmm, I just use a little GPS that straps to my arm, Navman Sport Tool X300 $70 from Dick Smith and some people use bike speedos, but your suggestions sound a lot more interesting.
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
7 May 2008 9:19pm
"Twitchy" or "squirrely'" is when the yacht does things or goes places without you being able to do anything about it, and very fast when it happens.
What Bill is suggesting about the swept forwrds design is that it will be fine as long as he , or I are not travelling really fast in it on a really smooth surface.

The lefroy mini ,if travelling really fast on a smooth surface, can react to a gust in 2 ways rather than lifting a wheel. 1 complete 3 wheel side slide ( good), or 2 a 360 spin then back on course. This is also OK as long as you keep the steering straight and the sheeting in. Blokarts also perform this little twitchinness very well
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
7 May 2008 9:28pm
A gps is more accurate than your car speedo. you can down load the days data and see a breakdown of your performance. Last year I filmed FAZE 5 in the VINDICATOR on Lefroy then we sat down and matched video to the Gps data, quite enlightening. we both learnt alot and that was the first time in 15 years of VINDICATOR that we had managed to get time/distance/speed/visual data that matched
hills
hills
SA
1622 posts
SA, 1622 posts
7 May 2008 10:59pm
Ooooooohh, is that what it is. I just thought that was called "My lack of ability"

In that case I've performed some ripper twitches!! In fact one twitch almost threw me out the back of the yacht.
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
7 May 2008 9:35pm
the very first glass PM seat was a tad marginal in places. I had a twitch that tore the seat in half and left me sliding backwards, in rear of seat,over shallow waterfor about 30m.( Im not kidding) Ithen walked the seatless yacht home against a 25knt winter breeze with the half seat on my back
hills
hills
SA
1622 posts
SA, 1622 posts
7 May 2008 11:09pm
Hahahahaha, I would loved to have seen that!!

BTW that post reminds me of a question you asked yesterday, ROFLMAO stands for "Rolling on the floor laughing my ar botty off, which is what I have just been doing
FAZE5
FAZE5
SA
55 posts
SA, 55 posts
7 May 2008 11:23pm
G'day Guys,

Finally got home & read what's doing. Sounds like you've worked out this 'twitchy' business...

Kody, you're getting the idea: the sweep forward axles may well cause toe in, the net result of which will be to encourage the yacht to tip, or rather 'trip over itself', when you lift a wheel.

An interesting experiment though.

lachlan3556
lachlan3556
VIC
1066 posts
VIC, 1066 posts
8 May 2008 8:51pm
If right angled/swept back axles cause Toe-out and say for arguments sake swept forward axles causes Toe-in then I wonder what axle angle would allow neutral Toe when lifting a wheel.

Landyacht: A quick question; have you any idea what the mass of Vindicator is?

Kody: I measured my speed using two spaced markers and a stop wrist-watch, not exact but it gave me an idea. Now I have one of those bicycle speedo's, cost me $30 and appears to work well (shows speed, trip distance, clock).
Kody
Kody
QLD
190 posts
QLD, 190 posts
8 May 2008 10:44pm
Hi Lachlan
You would be amazed at how accurate a stopwatch is when running accross two markers at a specific set distace apart. I used to teach my Uni. students how to count the occilations of a coil spring and the accuracy and consistancy of counting and timing was incredible. The occilations varied from 20 per minute to 90 per minute. With practice, the timing error averaged out at 0.1 sec to 0.2 sec. The accuracy of the time interval depended not on "clicking" the watch at the precise time the spring reached its limit of deflection but rather being consistant in stop/starting the watch. To explain, if the watch was started at the percieved bottom of the deflexion there would be a time delay from human error/perception and the spring may already be at 20% of the way back up. When stoping the watch, the same time/error would still be there. However, this error was very consistant which then produced very accurate results.

The exact same thing would happen if you were to use only a stopwatch fro checking the speed of the S/Y. If you were to sight accross the wheel to the marker, start the watch when it appeared to cross your vision and stop the watch in the same way you would find you could produce very accurate time lapses. Obviously, it is essential that your line of sight be exactly the same at each marker, but it can be done.
I am always a little skeptical of using GPS for determining speed and distance because the USA (who operate the GPS) throw an error of up to 300 meters at any time into the system as used for civilians. It's perfect for finding ones' way to an island over the horizon but it can cause lots of excitement when navigating a narrow channel thru a coral reef. Been there, done that.

Kody
lachlan3556
lachlan3556
VIC
1066 posts
VIC, 1066 posts
8 May 2008 11:26pm
My limiting factor was me, I was the one sailing and doing the timing. It was a little difficult piloting the L/Y, looking where I was going, holding the mainsheet, lining up the markers with the wheel and pushing the button at the right time It takes a little practise, plus my markers were only 30 metres apart.
nebbian
nebbian
WA
6277 posts
WA, 6277 posts
8 May 2008 9:49pm
Kody said...

Hi Lachlan
You would be amazed at how accurate a stopwatch is when running accross two markers at a specific set distace apart. I used to teach my Uni. students how to count the occilations of a coil spring and the accuracy and consistancy of counting and timing was incredible. The occilations varied from 20 per minute to 90 per minute. With practice, the timing error averaged out at 0.1 sec to 0.2 sec. The accuracy of the time interval depended not on "clicking" the watch at the precise time the spring reached its limit of deflection but rather being consistant in stop/starting the watch. To explain, if the watch was started at the percieved bottom of the deflexion there would be a time delay from human error/perception and the spring may already be at 20% of the way back up. When stoping the watch, the same time/error would still be there. However, this error was very consistant which then produced very accurate results.

The exact same thing would happen if you were to use only a stopwatch fro checking the speed of the S/Y. If you were to sight accross the wheel to the marker, start the watch when it appeared to cross your vision and stop the watch in the same way you would find you could produce very accurate time lapses. Obviously, it is essential that your line of sight be exactly the same at each marker, but it can be done.
I am always a little skeptical of using GPS for determining speed and distance because the USA (who operate the GPS) throw an error of up to 300 meters at any time into the system as used for civilians. It's perfect for finding ones' way to an island over the horizon but it can cause lots of excitement when navigating a narrow channel thru a coral reef. Been there, done that.

Kody


Hi Kody,

Modern GPS units are awesomely accurate, far more than any other reasonably cheap system.
For determining speed they use a doppler system -- they figure out the ground speed by seeing what the frequency of the received satellite signal is, rather than doing all the complex calculations that are required to figure out position. And even if your position is out by 300m, the doppler will still be spot on.

The best unit to get is the "Amaryllo" or "Locosys" NAVI, older units are marked as "GT-11", and the "GT-31" has just been released.

It's easy to download data onto a laptop and examine in google earth, as well as analysing your performance when mucking around with different sails/setup/sheeting angle etc. You can replay every moment of your session later on in the comfort of your own home with a beer in hand, and make observations about how to go faster next time.
At the moment I'm running a website devoted to comparing the speeds of different windsurfers using GPS's, and it simply wouldn't be feasible if all we had were stopwatches.

Imagine trying to get a picture like this without a GPS:


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