fangman said..The Windsurfing Shed said..
Looks great.
From memory Dunkerbeck experimented with Aluminium fins (pointers though) at some stage but all failed unfortunately (fatigue failure?)...
I am hoping that the thickness off the base and the short overall height, will guard against fatigue. The Mark II are thicker again and filleted to try and distribute the stress more evenly across the base area. But time will tell if I got that right...
Mal Wright built some aluminium slalom and speeds fins way back in the late 80's or very early '90's. As I understand it, Ian Fox has one or two, and I have a couple in my speedsailing museum, a 20cm deep US box assy speed fin (first fin I did 40 knots on!

) and a symmetrical slalom pointer at about 32cm deep. They were actually machined with a CNC machine and hand finished to remove the machining marks. AFAIK, he didn't have any failures with them. I think modern CNC machinery could do a far better job of them, Mal had the TM series fin moulds machined from aluminium blocks in the early 2000's and they only required very fine surface finishing before use. G10 fins are made with CNC machining, and it is my understanding that they usually require very little final finishing.
I'm not sure which one this is, but it is an early one. I think it is the TM-26 Alpha fin, but it could be the TM-V6 assy speed.
But sand castings can also be made with quite a fine finish from my experience with casting skateboard (WindWheeler) trucks.