I have been using a cork product for about 5 months now and I am really impressed with the stuff. I am a board builder and specifically a vacuum bagger. I have been doing it for 26 years making sail boards, surf boards, rescue sleds. I have been on the sup bandwagon since the beginning making and selling eps blanks in the early days when clark closed. I have always been vacuum bagging wood and other high density foams on foam for board manufacturers on Oahu.
As a disclaimer, I do not work for "Corecork" and I am not compensated in any way by the Corecork distrubutors.
The product I have been using is called "corecork". It is a engineered cork veneer that has different densities and thickness for different applications. I have used both the NL-20 and NL-10 densities. The rolls are 48 inches wide and 100 plus feet in length depending on the thickness. I have been using the 2mm thickness.
Intuitively I thought he lighter, less dense NL-10, would make the lightest product but it actually sucked up more resin and came out at similar weights as the NL-20 higher density cork(12 lb density I think).
I made 20 plus surfboards and 1 hybrid sup/longboard windsurfer. I did full rail wraps on all boards. The boards all came out super nice,strong and light.
I used 4oz cloth between the corecork and foam during the vacuum bagging and then glassed with 4 oz over the cork skinned board. I did two tow boards and I used 6oz instead of 4 oz cloth for desired added weight. I personally think this product will be the next new thing in composite SUP construction.
Advantages:
Wayyyyyyyy cheaper than carbon fiber, herex and divinyl cell high density foams.
less expensive than wood veneers and replaces any of those applications.
Build time to skin board is 1 day(bottom and top in 6-8 hours total time/2hrs actual work time) Full wrap wood veneer could take 3-4 days
Easy to wrap difficult contours/rails
Relief cuts sand to a seamless finish
Easy to store in 4 foot length rolls
Very environmentally sound product, made from tree bark
Waterproof, adds an extra layer of protection to your board
Disadvantages:
Looks- plain brown package is not very attractive. Can easily add color or brushed carbon look to boards.
I just wanted to share this information, because if you just go buy any cork off ebay or from a office supply store you might be getting an inappropriate density for what you need. Google Corecork and check out their composite website for more info.
warmest aloha,
Charlie