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Bolt on keels on a bluewater cruiser ?

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Created by keensailor > 9 months ago, 4 Apr 2022
julesmoto
NSW, 1569 posts
7 Apr 2022 1:03PM
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Chris 249 said..



tarquin1 said..
Troubadour,Please do name the brand so people know.
Chris 249, maybe there is one before 85? This was after the Cheeki Rafiki incident.






Fair call, there was one boat in 1984; the next one was Drum (1985) and then there was two more in the '80s.

The list doesn't include Planet X, a Goddard half tonner that lost its keel in 1989 (IIRC) off the Gold Coast after what was alleged to be a weld failure on the MME elliptical keel.

The 1984 one I didn't know about and it may not have been in earlier reports. It was a Castro Jeanneau Sunfast in the Figaro which must have been one of the very limited-edition Sunfast half tonners like Balthazar (IIRC) which had a high aspect keel with no bulb and was not an elliptical. The cause of keel loss is unknown so there is no reason to assume it was keel bolt failure. The Sunfast 30 was a leading-edge stripped out IOR machine with the emphasis on light wind performance.

After 1990, when keels changed, the toll becomes stupidly high IMHO. But the physics of a bulbed high-aspect short-root narrow-section keel are very different to those of the standard pre '85 keel, and the latter just do not come off.

I'm morbidly interested in the danger of sailing since my father was killed sailing when I was three. My collection of sailing magazines dates back to 1893 (yes, 1893 not 1983) and they do not include reports of keels falling off until that 1984 Sunfast one.

As an actual risk, it's vanishingly small.









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kjman55 said..
About 15 years ago I did the inquest ( and the subsequent suit) into the deaths of 2 women when the bolt on keel of Rising Farrster fell off about 8 ks off Ballina in Force 1-2 conditions late at night. The boat sank without any prior warning in a matter, literally, of seconds, according to the survivors. I think 4 or 5 occupants were asleep, and 2 did not have time to get out. One of the dead was an SAS member, so they were fit! No one had time to get life jackets and the survivors had to swim maybe 15ks ( with currents) to get to shore. They were all fit and young.
The keel failed , the Coroner found, because of inadequate keel washers,compared to the floor frames as built which caused a series of calamatous failures , ultimately leading to a full peeling of the laminate as the keel,came off. I will not go into any questions of fault here, or cast any aspersions on anyone, but raise it only to show that bolt on keels rely upon a number of critical factors and that failure may be lurking unknown and unwarned without any visible signs. This keel had been flexing the hull imperceptibly in way of the floor frames, till it reached a critical failure mode in calm conditions. I no longer have the brief obviously, but I seem to recall that the failure actually sheered at least one of the bolts which was solidly anchored through a frame, and that it was a stress overload failure , not a corrosion fracture. Of course a Farr 40 is not a particularly big boat nor is the keel particularly heavy compared to some modern boats utilizing bolt on keels.
Modern composite construction often leaves little choice but to utilise a bolt on keel. Luckily failures are rare, but when they happen are catestrophic. Had there been any sea running when Rising Farrster was lost, all would surely have perished that far out.
i do not know what the answer is other than significant over-engineering. Andy Dovell said that it was then usual to allow ( this from my fading memory) well over a 200% margin of safety in design . I do apologise to Andy if my memory is wrong. The problem seems to me that issues can be lurking within a composite structure that looks perfect upon inspection, the latent failure being well within the structure. Maybe x ray-ing as they do with welds?? I dont know if that is even possible.
Just my 2 cents.
Cheers Keith.





The problem with pre 85 keel bolts is not that they were inadequate by way of design or construction at the time but that they are now 40 years old or more and usually of unknown history with reference to previous groundings, unusual stresses or patch up jobs. Nothing is maintenance-free forever. Metal fatigue is a well-known phenomenon even if there is no crevice corrosion. Fibreglass layup is a very imprecise art resulting in large differences in thickness between subsequent hulls as well as poor supervision to ensure adequate lapping and chemical bond.

The references to older airframes or indeed automobiles are irrelevant and incomparable as airframes are regularly replaced piece-by-piece in older planes and also x-rayed. They are also not subjected to salt water environments. Furthermore aeroplanes and automobiles are mass produced by large corporations with careful quality control and liaison with designers. Yachts even to this day are not really mass-produced and are a cottage or even backyard industry with little or no quality control. Even the largest producers of yachts today such as Lagoon are not really mass-produced and manufacturers make massive miscalculation errors such as the recent Lagoon bulkhead fiasco.

Is anyone aware of somebody offering an x-ray service? Seems there might be a market for an entrepreneur in this regard.

Bushdog
SA, 312 posts
7 Apr 2022 12:50PM
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Just wait till Insurers require that keel bolts be pulled/replaced every ten years. the price of integral keel boats will shoot up:)

Chris 249
NSW, 3521 posts
7 Apr 2022 1:41PM
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kjman55 said..
About 15 years ago I did the inquest ( and the subsequent suit) into the deaths of 2 women when the bolt on keel of Rising Farrster fell off about 8 ks off Ballina in Force 1-2 conditions late at night. The boat sank without any prior warning in a matter, literally, of seconds, according to the survivors. I think 4 or 5 occupants were asleep, and 2 did not have time to get out. One of the dead was an SAS member, so they were fit! No one had time to get life jackets and the survivors had to swim maybe 15ks ( with currents) to get to shore. They were all fit and young.
The keel failed , the Coroner found, because of inadequate keel washers,compared to the floor frames as built which caused a series of calamatous failures , ultimately leading to a full peeling of the laminate as the keel,came off. I will not go into any questions of fault here, or cast any aspersions on anyone, but raise it only to show that bolt on keels rely upon a number of critical factors and that failure may be lurking unknown and unwarned without any visible signs. This keel had been flexing the hull imperceptibly in way of the floor frames, till it reached a critical failure mode in calm conditions. I no longer have the brief obviously, but I seem to recall that the failure actually sheered at least one of the bolts which was solidly anchored through a frame, and that it was a stress overload failure , not a corrosion fracture. Of course a Farr 40 is not a particularly big boat nor is the keel particularly heavy compared to some modern boats utilizing bolt on keels.
Modern composite construction often leaves little choice but to utilise a bolt on keel. Luckily failures are rare, but when they happen are catestrophic. Had there been any sea running when Rising Farrster was lost, all would surely have perished that far out.
i do not know what the answer is other than significant over-engineering. Andy Dovell said that it was then usual to allow ( this from my fading memory) well over a 200% margin of safety in design . I do apologise to Andy if my memory is wrong. The problem seems to me that issues can be lurking within a composite structure that looks perfect upon inspection, the latent failure being well within the structure. Maybe x ray-ing as they do with welds?? I dont know if that is even possible.
Just my 2 cents.
Cheers Keith.


Hi Keith.

The coroner's report is still available on the net but I can no longer find the judgment of the subsequent suit, which had more detail if I recall correctly.

The reading I did into the incident confirmed that (1) the IMS keel, which had a much higher righting moment, was fitted without the required extra frames being installed; (2) the IMS keel was later modified by the installation of about 165kg extra lead on the bottom of the bulb to increase the AVS to Cat 1 levels - but again no extra structure was installed to take these even higher loads. I don't think the latter bit got into the coroner's report.

It's not really an indicment of bolt-on keels per se. If someone had modified a long keel or an encapsulated keel in the same way there could have been a similar failure.

One example could be the loss of the Swanson 42 Miintanta in the 1998 Hobart. She had a hull leak and I'm fairly sure that the owner, an engineer, felt that it was around the area of the (encapsulated, I think) keel. Similarly, some of us here know a Top Hat that cracked around the keel badly.

I've sailed with Andy a bit. I've moved away from Sydney so haven't seen him for years but his overall opinion last time I asked was that modern boats when well designed are pretty much as safe as anything else.

Rising Farrster was one of the post '84 generation with high aspect keels and a bulb; they have a dodgy record of lost keels but there are no comparable losses of lower-aspect fin keels.

cammd
QLD, 4291 posts
7 Apr 2022 2:13PM
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Chris 249 said..




Rising Farrster was one of the post '84 generation with high aspect keels and a bulb; they have a dodgy record of lost keels but there are no comparable losses of lower-aspect fin keels.



So Kraken yachts is kind of citing the off road abilities of an F1 Race car to argue why his particular 4WD is the only safe way to cross a paddock

tarquin1
954 posts
7 Apr 2022 1:04PM
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Chris 249, sorry for your loss, it obviously gave you a passion for understanding yacht integrity and keels. Your knowledge is impressive.
I have a load of old Bateaux books and had a load of Chasse-Marre magazines. Lost most of the magazines. Love reading the old articles and adds. They don't back too 1893 though!!
Ultrasound is used more and more for examining composite structures. I quite often see boats and riggs being examined.
Yes Cammd thats one way of looking at it.






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"Bolt on keels on a bluewater cruiser ?" started by keensailor