Clemco Mini Build

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landyacht
landyacht
WA
5921 posts
WA, 5921 posts
3 Apr 2010 8:15pm
Hiko snt me this lovely PM which made my day/week.things were kinda equal after all
Hi Paul
Clem and I had a session on Ohope beach today with the two minis Clem with his new clemco and I with the LLF mini The beach was flat and hard and the wind was a light but steady sea breeze about 45 degrees to the beach about 8 to 10 knots I guess
Clems yacht was the faster upwind I guess for a number of reasons
his sail higher aspect shorter boom lighter and far more experienced pilot and less drag ?
Downwind though was a different story my mini more often than not was the faster
heavier pilot with more sail area more momentum ? Clem was a little surprised at the lefroys performance I think and has a little more respect for the fallshaws too
I found the yacht with the bigger sail on was well balanced my steering is quite loose
but I was able to take my feet off on any point of sail and it would track straight
Clem took my yacht for a sail and being lighter he was able to two wheel it up and down the beach in front of me for long distances and I am sure his eyebrows were a little higher when he came back! The yacht is a cracker Paul you have done a great job with the design and fills its intended purpose very well All the talk a while back about shifting the mast step etc I have had various size sails on now and it has always behaved great
cisco
cisco
QLD
12365 posts
QLD, 12365 posts
4 Apr 2010 12:14am
When I was building my LLF Mini a bit over a year ago you said "Stick to the plan."

I did, almost to the tee, and I am glad because it works a treat.

My construction variations to your plan were the FORK HEAD (happy with it as it is though might not do it that way again.), SEAT MOUNTINGS (happy with them and would do it again), SEAT BACK MOUNTING (it is OK but would do it to your plan next time) and axles (will be changing from solid threaded rod stub axles and nuts to one inch stainless tube stubs with R clip wheel retainers and stub bolted into axle extensions).

The sectioned windsurfer mast I made works well but I think the yacht will perform better with one of those "stiffy" aluminium masts, same as the one you took back home with you last year.

You have posted the plan for a similar mast somewhere on the site and I need a mast and sail for "Nappy Rush" so it is on the list.
Hiko
Hiko
1229 posts
1229 posts
4 Apr 2010 6:29am
Um no I wouldnt say equal While its true my mini went well down wind its the upwind legs that win races and Clems yacht was definitely the faster there but
yes I was happy with the bigger sail in those conditions I definitely needed the
extra area
I note that the blokarts have pilot weight classes so there must be a performance difference there does anyone know how much ? [This is a fatty talking] All knowledge is good especially if you can put figures on it
Clem lent me his jig and gave me a set of wheels so there may be another project coming up? Trying to think of some new ideas though and finding it hard as they all
seem to have been tried ! All the economical ones anyway
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
4 Apr 2010 6:09pm
OTT mini?
wooden axle, stayed rig?
full fuselage?
lots of choices.
the weight classes and performance/production classes certainly make a difference in terms of keeping people interested in racing and not getting dissapointed at not doing well in all conditions. the racing rules of the IBRA are a credit to them. and I think any group looking for a guide would benifit from reading them
Clemco
Clemco
430 posts
430 posts
5 Apr 2010 9:24am
I wouldn't get too excited about the performance of Hiko's mini. Sure we both had the same maximum speed down wind due to his larger sail compensating for the heaver weight. As Hiko said it was a totally different story upwind. The return trip from the Ohope spit to where we had launched was 5 km. I was at least 1km ahead at the finish. (please correct me Hiko if you disagree with that margin).
That's 20% better upwind!!!!
It was an easy beat upwind so I would not expect pilot skill to play much part in that. So maybe the wheels. I was not that happy with the sail I had on and will be making improvements accordingly. Also as mentioned before I felt the frame was a bit stiff for my liking so may be looking to improve on that in the future.
Hiko
Hiko
1229 posts
1229 posts
5 Apr 2010 2:08pm
No disagreement from me I am just so excited if I can keep you in sight!
Gizmo
Gizmo
SA
2865 posts
SA, 2865 posts
5 Apr 2010 7:26pm
Yep 15-20% sounds about right for the larger wheels, on a med/ firm surface but it will be more on tarmac.
Thats what we found many years ago and this is why the old class 6 rules took this into account by measuring the overall length of the yacht rather than just the wheel base.

If you want to know a little more on rolling resistance...
en.wikipedia.org/wiki/Rolling_resistance
Clemco
Clemco
430 posts
430 posts
6 Apr 2010 5:56am
I made a few changes from the original plan as I was building it, mainly with material sizes, so here is the "as built" plan. Disregard earlier dated versions.

landyacht
landyacht
WA
5921 posts
WA, 5921 posts
6 Apr 2010 8:22pm
can you get a photo and plan into the landyacht register hills might need to unlock it first( please)
hills
hills
SA
1622 posts
SA, 1622 posts
7 Apr 2010 8:44am
landyacht said...

can you get a photo and plan into the landyacht register hills might need to unlock it first( please)


unlocked.
Clemco
Clemco
430 posts
430 posts
11 Apr 2010 1:11pm


Found a mast rig for the mini !
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
11 Apr 2010 6:26pm
do it ,do it ,do it,do it
nebbian
nebbian
WA
6277 posts
WA, 6277 posts
11 Apr 2010 9:55pm
Hey Clemco,

I still can't figure out how you can get away with such low mechanical advantage on the steering... but it obviously works so I'll eat my hat.

What's it like to sail? Is it a bit on the heavy side, ie do you have to really push hard on it to make the wheel turn? I'm really keen to hear how it feels.
Clemco
Clemco
430 posts
430 posts
12 Apr 2010 6:10am
nebbian said...

Hey Clemco,

I still can't figure out how you can get away with such low mechanical advantage on the steering... but it obviously works so I'll eat my hat.

What's it like to sail? Is it a bit on the heavy side, ie do you have to really push hard on it to make the wheel turn? I'm really keen to hear how it feels.


Yes the steering worked fine. It is exactly the same as we use to have on our Imac Fed 5s. The only with twin forks and a shorter steering rod. It is not heavy at all to turn. It just depends how tight you do up the bolt in the steering head. I have nylon bushes in the head. No bearings.

Just kidding about the wing mast. These little yachts are tippy enough with a soft rig. Although I have had thoughts of trying one on my class 5.
Clemco
Clemco
430 posts
430 posts
30 Apr 2010 8:24pm

New light frame for the Mini Mk2. We moved the mast forward 50mm. This one will be springy!
aus230
aus230
WA
1660 posts
WA, 1660 posts
30 Apr 2010 11:48pm
what are the rear struts made out of clem
Cheers
Vic
Clemco
Clemco
430 posts
430 posts
1 May 2010 7:38am
The rear tubes are fibreglass. They are from a kayak paddle I cut in half. I'm looking for another one for the front. Man this one is going to be springy! I just need to fit the seat. Hope to get that done this weekend.
aus230
aus230
WA
1660 posts
WA, 1660 posts
1 May 2010 9:44am
Thats a classy looking paint job of your class5 in your avatar could you post a pic of it
Cheers
Vic
Clemco
Clemco
430 posts
430 posts
1 May 2010 10:50am


Must have been cold that day.
Clemco
Clemco
430 posts
430 posts
4 May 2010 7:25pm


Transfered seat and steering on to the new light frame. We are ready to sail.
bludbunny
bludbunny
QLD
43 posts
QLD, 43 posts
5 May 2010 10:51pm
Clemco
Looking good there! Yeah she does look springy, should make for a good light unit.
Any idea on the unrigged weight?
Brett
Clemco
Clemco
430 posts
430 posts
6 May 2010 6:31am
Weight of trolley above is 20kg without mast, boom, pulleys and sail. The 20" wheels at 3kg each are one of the heaviest single bits now. How much do the Fallshaw wheels weigh?
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
6 May 2010 9:44pm
i will be really fascinated to see how it performs in a blow
Hiko
Hiko
1229 posts
1229 posts
7 May 2010 7:07am
Yep thats what its about... fascinating experimentation
sn
sn
WA
2775 posts
sn sn
WA, 2775 posts
7 May 2010 1:28pm
brand new fallshaw wheel fitted with sealed high speed bearings (and the plastic knock-in type bearing adaptors), and the original issue knobbly fallshaw 4 ply 4.8-4.00 x 8 tyre weighs 6 3/4 pounds.

a new(ish) fallshaw wheel fitted with same adaptors and bearings, but with a brand new ribbed 4 ply 4.8-4.00 x 8 tyre ("KINGS TYRE" brand from mullins wheels) weighs 5 pounds.

sorry I had to use real measurements instead of metric stuff- the only scales I have that work are my trigger pressure gauge, which is imperial only (but very accurate)
Clemco
Clemco
430 posts
430 posts
8 May 2010 10:02am
Thanks sn. Yes I too find pounds a more convent scale to measure the weight of things under 10kg. I don't know why but the numbers seem to be easier to visualize. I use my wife's kitchen scales all the time.
I'm also starting to think these 400 diameter Fallshaw wheels may be more suited to the mini yachts.
One problem I have found with the 20" open spoke wheels is you have to keep the tail end of the main sheet from dragging on the ground and flicking into the spokes of the wheels. It can happen very quickly as the wheels are so close to you. Now I know why class 5 have solid disk rear wheels. It is even more important with these mini's.
aus230
aus230
WA
1660 posts
WA, 1660 posts
8 May 2010 10:17am
My fiberglass 20" wheels come in at 3lbs including tyre Clem
Cheers
Vic
Clemco
Clemco
430 posts
430 posts
8 May 2010 2:09pm
Wow! I'll take two please. I had better see if my matchstick frame can handle them first.
May have some wind here mid-week.
sn
sn
WA
2775 posts
sn sn
WA, 2775 posts
8 May 2010 6:10pm
Clemco said...

I use my wife's kitchen scales all the time.


you are a very brave man........
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
9 May 2010 5:25pm
couple of lines to practice
" no dear , Ive got my own set in the shed"
"How about i just keep this resin covered set and buy you some new ones"
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