home made wide boom tail end

> 10 years ago
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Bender
Bender
WA
2236 posts
WA, 2236 posts
18 Aug 2013 10:16pm


G'day all. I'm building another wide tail end with busla and carbon for my 220-250 boom . I've got some idea's on improving the finish. I hope it turns out as good as id does in my head

So far, bulsa has been rough shaped and the carbon tail ends glued. Nex step tomorrow night will be wrapping it in carbon after a final shape and sand.



sausage
sausage
QLD
4874 posts
QLD, 4874 posts
19 Aug 2013 10:29am
Looking good Bender - thanks for sharing DYI stuff. Is that just an epoxy mix for the glue or have you used something quicker set? Did you choose balsa in lieu of ply due to weight also.

Bender
Bender
WA
2236 posts
WA, 2236 posts
19 Aug 2013 8:50am
Hey Snagga I used 24hr epoxy glue. Bulsa is used to keep the weight down.
Bertie
Bertie
NSW
1351 posts
NSW, 1351 posts
19 Aug 2013 11:43am
make sure you put inserts into the balsa before you lay any carbon down, for the bolt holes.
make a drill jig so you can find them later though.
U dont want bolts going into balsa as you would know bender but for best results do the inserts earlier.

I'd recomend some tufnol rod or some G10. Just not wood!! be very careful with plastic, no metal!
I'd avoid milled fibre and resin TBH.
Bender
Bender
WA
2236 posts
WA, 2236 posts
19 Aug 2013 9:55am
Bertie said..

make sure you put inserts into the balsa before you lay any carbon down, for the bolt holes.
make a drill jig so you can find them later though.
U dont want bolts going into balsa as you would know bender but for best results do the inserts earlier.

I'd recomend some tufnol rod or some G10. Just not wood!! be very careful with plastic, no metal!
I'd avoid milled fibre and resin TBH.


Thanks mate, I will be using a footstrap insert. I've had no issued using them so far on the other two have made
Bender
Bender
WA
2236 posts
WA, 2236 posts
19 Aug 2013 9:49pm

Progress tonight got the balsa shaped screw inset glued in.
Then i wetted out the 50mm wide unidirectional tape and wrapped the tail.
Then just taped it up with insulation tape






Mark _australia
Mark _australia
WA
23652 posts
WA, 23652 posts
19 Aug 2013 10:29pm



Easier to just wait for 16 or 17kn???

Nice to see you have taken up my balsa suggestion too
Bender
Bender
WA
2236 posts
WA, 2236 posts
19 Aug 2013 10:48pm
Mark _australia said..




Easier to just wait for 16 or 17kn???

Nice to see you have taken up my balsa suggestion too


16-17knts is nicely powered up on 8.6m or 7.8m mate
choco
choco
SA
4181 posts
SA, 4181 posts
20 Aug 2013 1:43am
why have you been making so many wide tails have the others failed or working well?
Bertie
Bertie
NSW
1351 posts
NSW, 1351 posts
20 Aug 2013 8:13am
When I'm doing the duct tape wrap I use a pin afterwards and prick it all over to get excess resin to bleed out. More pricks near the resin buildups from the tape overlaps. Can also squeeze the job to get more out if required too!
I also wrap the tape sticky side out so it has a release finish and so sticky crap in the finished part.
Bender
Bender
WA
2236 posts
WA, 2236 posts
20 Aug 2013 11:59am
Choco the last two balsa tail ends are great and working well. This one is on my big boom and is the last one need to do.
All my early efforts failed.

Bertie thanks for the great tips, I will use them from now on
snides8
snides8
WA
1731 posts
WA, 1731 posts
20 Aug 2013 1:49pm
Bertie said...
When I'm doing the duct tape wrap I use a pin afterwards and prick it all over to get excess resin to bleed out. More pricks near the resin buildups from the tape overlaps. Can also squeeze the job to get more out if required too!
I also wrap the tape sticky side out so it has a release finish and so sticky crap in the finished part.


I'm pretty sure bender uses the squeeze method!
Bender
Bender
WA
2236 posts
WA, 2236 posts
20 Aug 2013 2:44pm
It's good to know you can count on your mates
fanatic02
fanatic02
NSW
306 posts
NSW, 306 posts
20 Aug 2013 4:58pm


Bender
Bender
WA
2236 posts
WA, 2236 posts
20 Aug 2013 4:01pm
fanatic02 said...





Yes I seen that one when you put up some pics of it. Now ur just showing off
Bender
Bender
WA
2236 posts
WA, 2236 posts
20 Aug 2013 8:52pm
Came out OK. Just needs a brush coat to make it shinny



fanatic02
fanatic02
NSW
306 posts
NSW, 306 posts
20 Aug 2013 11:24pm
Turned out pretty good !!! I wish that was my work but its a mates . As long as its strong , all good !!!!!
Mark _australia
Mark _australia
WA
23652 posts
WA, 23652 posts
20 Aug 2013 9:57pm
So anyway...

why?


KevinD002
KevinD002
226 posts
226 posts
21 Aug 2013 1:39am
Damn that looks good! I'd like to try to make a wide tail for my Pro -1 :D
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