Polyester V's Epoxy and the Enviroment do you care

> 10 years ago
Reply
Register to post, see what you've read, and subscribe to topics.
Bents
Bents
12 posts
12 posts
30 Apr 2008 1:58pm
Hello All

I am compiling an submission to an article at the request of a East Coast surf media outlet, on the how surfers are feeling with the apparent contradiction of being an environmental friendly past-time with the use of highly toxic greenhouse gas polluting epoxy products that are making there way into the surfing industry.
I must point out that this has nothing to do with the issue with Oz made v imports just the production process and materials used.

As with the traditional process with the polyester resins and poly blanks which are all hydrocarbon based, the epoxy boards come from the same base source but have a largely different route (more refining) to become the product we are seeing on the shop boardracks/web based outlets.

I am not wanting to make anyone feel bad but just your opinions on how surfboardriders
feel about this major shift in equipment being used. Its not about pricing or who manufactures the epoxy products.

Have we as surfers become major hypocrites?

To sum up what we use at the moment

Rashies = Hydrocarbon Based
Leggies = Hydrocarbon Based
Wetties = Hydrocarbon Based
Surfboards = Hydrocarbon Based
DeckGrip = Hydrocarbon Based
Then we have wax and sunscreen etc let alone the fuel we use going down south ,flying to Indo etc

So over to you, do you care , coun’dt give a toss , uneasy etc

If you have technical questions about the products I can answer most ,not all and although I work in the industry (Part-time) I do not have a major vested interest in which ever way the market goes.

Look forward to the responses.

Cheers

Benton Moran
Poida
Poida
WA
1922 posts
WA, 1922 posts
30 Apr 2008 8:48pm
can u tell us why epoxy is worse for the environment than polyester

at the moment the urge to drive down south or fly to bali for a surf is greater than my environemtnal consciosness.

can u suggest a better fuel source? I'm hoping the chinese will invent a better fuel source so I can keep going on surf trips, and also, so those truckies can deliver some food to the shops with a cleaner fuel than diesel.

cRAZY Canuk
cRAZY Canuk
NSW
2528 posts
NSW, 2528 posts
30 Apr 2008 11:25pm
Has to do with the chemical make up and what makes "ester" resins harden. Polyester & vinylester resin are both styrine based and MEKP which stands for Methyl Ethyl Keyton Peroxide is used as a hardener and it is one of the worst things that people in the marine industry work with. It's nasty nasty stuff.

Little light reading
en.wikipedia.org/wiki/Polyester_resin
en.wikipedia.org/wiki/Methyl_ethyl_ketone_peroxide

Though Epoxy resin is not good for you either and there's a higher rate of people becoming sensitized to it.
P co
P co
WA
458 posts
WA, 458 posts
1 May 2008 11:07am
I also was of the belief that epoxy resins are less harmful even though more people can have a negative reaction to working with them. (Bert Burger reakons that red heads have a greater sensitivity, I am sure he will spend two hours explaining his theories if you give him half a chance.)
The polystyrene offcut's are theoretically recyclable and the blanks for the major manufacturers are blown directly to size, reducing these offcut's in the first place.
The better quality epoxy boards are stronger too so reducing broken boards going to land fill.
That being said my quiver is predominantly polyester but I'm looking into some new "greener" alternatives coming to the market.
Bents
Bents
12 posts
12 posts
1 May 2008 11:13am
''at the moment the urge to drive down south or fly to bali for a surf is greater than my environemtnal consciosness.''

Yes that is the conundrum,I was talking with a industry fellow at the Burleigh Headland about that ,when a young fellow runs by with a large No Tassie Pulp Mill written on the bottom of his board. Nothing wrong with that but did he think about the board,boardies,leggie,rashie he was using and where they actually came from and what was produced in their manufacture.

Interesting.

Bert has done wonderfully well with his epoxy products and his cutting edge manufacturing techiques and good on him and I hope he progresses further.

Certainly as far as epoxy v ester resins go when you receive the MSDS sheets that match up there probaly is not that much between them it's the actual manufacture process at the refinery that is the issue.


B
DL
DL
WA
659 posts
DL DL
WA, 659 posts
1 May 2008 11:09pm
How much hydrocarbons are used in the production of an epoxy board?

How many liters of petrol would this equate to?

My feeling is that the carbon emissions from making an epoxy board would be insignificant when compared to the average (1st world) person's petrol usage.
DL
DL
WA
659 posts
DL DL
WA, 659 posts
2 May 2008 8:03am
Also, you say that rashies, legropes, etc are made from hydrocarbons, but why is this bad for the environment?

Surely it is better to have those hydrocarbons locked up in a legrope, than to be burnt in a motor and turned into CO2?

I head Dr Karl say once that he thought it was a waste that we take these large, complex hydrocarbon chains which take 1000s of years to form under special conditions, which are capable of making all sorts of wonderful products, and we put them in a car and burn them.
Bents
Bents
12 posts
12 posts
2 May 2008 10:34am
After talking to the fellows who are putting together submissions for this article all around australia are having the same comments coming their way.

Have we as surfers become major hypocrites?

As long as we get to have a surf does it matter what our carbon footprint is?

I am personally probaly more the above, but all opinions are needed ,but it seems Oz wide very similar opinions are held.

keep em coming.

B
Rex
Rex
WA
949 posts
Rex Rex
WA, 949 posts
2 May 2008 5:21pm
Bents said...
[
Have we as surfers become major hypocrites?




Only if those surfers proclaim to be environmentalists or the like!

I have always thought the surfer-greeny image was a product of the media . Personally I think surfers are like drag racers, we are happy to burn as much hydrocarbon as it takes to get our daily fix.

DL
DL
WA
659 posts
DL DL
WA, 659 posts
2 May 2008 9:28pm
Bents: are you able to answer my question regarding carbon emmissions to build an epoxy board?
surferstu
surferstu
1011 posts
1011 posts
4 May 2008 5:26pm
There isnt currently there isnt an environmentally friendly alternative product that I know of to fglass/epoxy. I have not ever owned an epoxy board (or ridden), but if I find the perfect board shape then I would certainly consider buying an epoxy board as I understand they last longer. If epoxy boards last longer than fglass does that offset the extra environmental pollution they create
Bents
Bents
12 posts
12 posts
5 May 2008 1:13pm
Thanks fellows for the feedback

I am having a chemical engeer I know write a response to the refining issue of epoxy v ester resins although his initial response was interesting on the trade off of longevity against the extra refining need to produce the Phenol A that need to be added to the mix.

It is interesting that as the shapes improve as well as the manufacturing OS of these boards the question of longevity v emissions becomes blurred and it has been stated that in the long term epoxy may be better for enviroment because of less surfboards being made overall.

I work with epoxies 100% of the time with my job and do have to sell the advantages of epoxy over ester resins all the time. Although I have not had to as yet address the emissions in the production as yet but it will only a matter of time.

A Vicco fellow who is doing the same as me here for the article has a fellow who is doing the almost same research in a uni course and should have it finished by mid year and is of the opinion that epoxy may be better for the enviroment when all factors are taken in.

And if that proves to be the case then a whole lot of standard thinking in the surfboard industry will need to be altered.

Below is some my selling points of epoxy over ester resin systems not taking into account manufacturing processes.

Polyesters contain styrene which is subject to increasingly stringent controls on emissions.
Epoxies do not generally cause any problems with atmospheric pollution (but can cause skin irritation and dermatitis), polyesters.
Cure temperatures has been a major source of energy expenditure in the production of epoxy resins. This cure temperature has reduced from over 150 °C to over 120°C and improvements on are continuing.
Epoxy resin has 75% fewer VOCs (Volatile Organic Compunds) contained in the resin itself and two-thirds fewer VOCs are released into the atmosphere than from polyester resin. VOCs are a source of air pollution and can be a significant health hazard.
Research into renewable, bio based, epoxy resins are producing successful results (Epoxidized methyl soyate (EMS) and epoxidized allyl soyate (EAS))




Epoxy Resins have performance advantages over polyester and vinyl esters in these main areas.



Better adhesive qualities.
Superior mechanical properties. (Structurally a post cured epoxy pipe exhibits tensile strength and modulus close to double that of polyester or vinyl ester)..
Improved resistance to fatigue and micro cracking.
Reduced degradation from water ingress.
Inceased resistance to osmosis
Reduced thermal and chemical shrinkage (Cosmetically polyester and vinyl resins typically shrink up to 7% whilst epoxy shrink up to 2%).



Keep up the feedback you will read a summary in the future in a publication in a newsagent.

B


greenleader
greenleader
QLD
5283 posts
QLD, 5283 posts
6 May 2008 12:04am
whoopee on your observations bents.

after working with polyester and epoxy full time for a few decades i could probably state that both are bluddy nasty poisons and the warnings on the labels are more than true: eg, avoid contact with skin, don't breath the vapour!

customers to my shop used to comment (even with the exhaust fans on ) that the fumes from both, made them feel faint and nauseated, and i used to comment that i couldn't even smell what they were talking about!

i developed bad dermatitus even after wearing full protective suits and panelbeating industry standard isocyonate vapour respiration masks.

having said that, epoxy is the gun resin of the future, available in a myriad of different concoctions for heaps of applications, it's a tuneable medium!

unlike polyester which is boring, brittle and still turns out a cheap fishing boat.
DL
DL
WA
659 posts
DL DL
WA, 659 posts
6 May 2008 9:39pm
Bents, have you seen this?

http://www.coastalwatch.com/news/article.aspx?articleId=2561&cateId=3

Like yourself, this article does not compare the environmental impact of the surfboard industry to other activities we as Australians undertake, such as driving to work, air-conditioning our homes, market gardening, processing millions of tonnes of iron ore each year, etc.

I want to know:

How does the environmental impact of buying a surfboard compare to the environmental impact of other activities the "average" Australian would undertake?

Maybe you don't want to answer this because the answer is: "stuff all"?
SUPS AUST
SUPS AUST
23 posts
23 posts
10 May 2008 7:10am
Good to see that this issue is getting some discussion.
Most surfers dont have a clue what their products are actually made of and most shapers and manufacturers couldnt tell you much about their materials and the effects on the environement either. all though most galssers could tell you that they have seen a few old fellas go crazy or get sick from inhaling resin fumes all day long.
but a few companies are starting to use alternative materials and progress is being made.
the bigger companies are not making huge efforts but are still trying to ride the green wave by bringing out one or two eco friendly products which might represent 1% of their total production.

the good news is that more and more eco friendly products are becoming available.

biofoam is being used widely in the USA but isnt available in OZ yet.There is a new 100% plant based resin that will be on the market here in Australia in the coming months. very exciting and it will interesting to see if glassers start using it. the same company is also producing a 100% plant based PU foam but before that is used in surfboards it will need to be taken on by one of the blank manufacturers.
One of the big surfboard manufactuers in Thailand was given samples of the 100% plant based foam and tested it but said they werent interested in using it because there wasnt a market for non-white surfboards (the foam is an off white/creme colour).
just another example of the big boys only interested in their bottom line!

but as more consumers demand eco friendly products, the manufacturers start to listen.

already there is an eco friendly surf wax in Oz - Treehugger and other products like recycled leggies, hemp board bags, recycled PE board bags, recycled rubber tail pads and bio-composite fins are available overseas but will be distributed here in the coming months. West Wetsuits make limestone based wetsuits and a recyled PET and bamboo cotton rashie/vest. If you support the litte guys that are making these products, the industry will start to listen and real changes will start happening.
biopak
biopak
2 posts
2 posts
28 May 2008 3:58pm
BioPak is a Sydney based company specialising in compostable packaging materials made from annually renewable resources. (www.biopak.com.au) We are in the early stages of trialling a new type of foam material that can be used as an alternative to expanded polystyrene (EPS) and we expect it to be a perfect replacement for PU's and epoxies currently used in surfboard manufacturing. The material is 50% natural plant based products and 50% synthetic. The material is compostable and degradation rate can be designed based on a products life cycle. The foam looks and feel like conventional EPS and can be produced in a range of densities, finishes and colours. The material is priced the same as conventional polystyrene and will be produced locally. We will be looking for local surfboard manufacturers who are keen to test the materials and Ill keep you all posted on developments.
d-man
d-man
QLD
1 posts
QLD, 1 posts
8 Jul 2008 4:04pm
This is a subject I've thought about for years. I get a kick out of seeing guys driving their beat up surf wagons that are blowing smoke, have five boards on the rack and a "Save the Planet/Whales/Environment/Forests" sticker on the window. I often wonder if the hippie surfers realised that their foam boards required CFCs to blow the blanks, petro chemicals to glass them, and produced all manner of toxic wastes that take almost as long as Carbon 14 to degrade. Not to mention if they can guarantee that their stringer didnt get cut down from some Indonesian or South American rainforest. Same thing goes for the epoxy brigade, where did your pretty veneers come from? Sustainable sources or old growth forests? Hmmm? and the clean-up for epoxy resins is MEK. Not too different environmentally from MEKP (polyester hardener). Personally I've had to bite the bullet and wear the fact that my carbon footprint will be bigger than most people as long as I ride a board and drive to the surf.
Maybe we should all walk to the beach (I'm close enough to do that but it would take an hour) and body surf. without flippers or boardies
beastsurf
beastsurf
WA
902 posts
WA, 902 posts
15 Jul 2008 12:21pm
It seems to me we have few choices. I don't know much about theese chemicals we are talking about but after reading the above they all sound as bad as each other. The whole enviromental debate gives us few options we can grasp on a daily basis to genually help. Even those light globes that were herald as saving angels are full of mercury. I think as surfers if we had an enviromentally friendly option we could trust we would give it a go.

If we look hard enough we are all proberbally hipocrits in one way or enother. I take out my recycle bin full off plastics every second Wednesday then drive to the beach in my 6 litre v8 mad max look alike.
porka
porka
WA
160 posts
WA, 160 posts
15 Jul 2008 1:07pm
Hey Beastsurf.

Yeah its true we are all hypocrites, part of existing today is being aware of where we could do better environmentally and making the small changes add up. It would be a big call for anyone to say that their life has no impact on the environment.

There are options out there for surfboards...

Here is a Treehouse board made with XPS foam, timber laminate and organic sealing compound. No fibreglass or resin at all.



Thats the creator of Treehouse in the lip there. You don't have to compromise on strength with these boards. Not a scratch after that drubbing.

One of my boards is a Treehouse too, but I haven't gone all the way with the green approach. It has half the glass and a third the resin of a normal board.

www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=39320
beastsurf
beastsurf
WA
902 posts
WA, 902 posts
24 Jul 2008 12:16pm
I hear ya Porka. I think its about awareness and our concerted approach. The boards look good. I remember seeing a vid of Rasta a few years back riding an enviro friendly shooter so it would seem it is up to us to search a little and find options.

I watched that Jamie Oliver show on chickens last night. I hope I'm not reincarnated as a chook. Bit of a rough go for our feathered friends.
SUPS AUST
SUPS AUST
23 posts
23 posts
27 Jul 2008 7:06am
hey bents - there is more out there than you think. just have a look around. there is a site just set up called www.surfinggreen.com.au which carries a lot of eco friendly stuff.
here's how i surf:

Rashies = 85% recycled water bottles/15% bamboo fibre
Leggies = 100% recycled plastic
Wetties = limestone based neoprene
Surfboards = Bamboo surfboard (60% natural materials) paulownia surfbaord - 100% natural
DeckGrip = use non toxic petroleum free wax!
FINS: made form corn starch
BOARD BAG: made from hemp/organic cotton
and there are lots more options there as well.

hit me up if you want any specs or anything.

FYI there will be a few bioresins available in teh coming months. the most promising is a linseed based epoxy that is 98% plant based. Can you imagine a non-toxic resin that doesnt irritate your skin and you dont even have to wear a mask when glassing!
happy surfing.
bakes11
bakes11
WA
53 posts
WA, 53 posts
4 Aug 2008 3:07pm
wow, there is a lot of convo about eco friendly everything these days .. for so many years i was led to believe that nobody cared and i have made my carbon print in the world for sure.. but i think its important to be concious of it if anything.

I feel guilty when i jump in the surf imagining the fuel i used to get there but its really the only plausible way, i suppose i could catch a bus etc but i mean those are comparitively small issues when weighed up against huge corporations. However I am a realist also and believe there will never be a day that everyone will feel the same way.. in life you always meet those people who really dont give a ****.

I feel that if my board lasts longer and I dont go thru so many that it somehow seems less harmful to the environment, surely if your board hypothetically causes 10% more harm to the environment but lasts 30% longer .. that is a 20% net gain, so we're winning.


i appreciate the information i have gotten from everyone. Its been educational and a small inspiration to know there are so many people out there who care.

Rex
Rex
WA
949 posts
Rex Rex
WA, 949 posts
4 Aug 2008 3:33pm
You still have to look at the big picture, maybe my board is 100% enviro unfriendly, but I walk to the beach every surf and don't take yearly surf holidays on fuel guzzling aircraft and boats. Its good to be thinking about your foot print, but in the end it always gets bogged down with people positioning themselves for the higher ground.
unitedsurf
unitedsurf
3 posts
3 posts
30 Aug 2008 1:48am
We have just imported environmentally friendly surfboards from the USA. Made from BIO FOAM or ICE9(Sugar) core, hemp grassed with epoxy resin. They come in 8 profiles from 5'5 to 8'10 longboards. They are built to last and therefore not only do you need to buy less in your lifetime but if anything does go wrong and you break on they will break down much faster.

These boards are stonger, lighter and offer better flex. The natural hemp fibres can be seen and give a distinctive look. There are lots of pro surfers in the USA currently preferring these boards. Finally surfers have a board they can ride that doesn't conflict with their ideals. We also have a full range of surfgear made from hemp including jeans etc. For more information on our site www.unitedsurf.com.au or to get more details on the boards www.ushempco.com
cheers
GM
DL
DL
WA
659 posts
DL DL
WA, 659 posts
30 Aug 2008 6:47pm
unitedsurf said...

We have just imported environmentally friendly surfboards from the USA.


What a joke. The emissions in freight getting the boards to Australia here would completely negate any environmentally friendly aspects they might have had.
supsurfa
supsurfa
2 posts
2 posts
31 Aug 2008 8:56am
sea freiaght is not a huge contributor of emissions when you look at it as emissions per tonne of cargo. It is quite efficient.
in a perfect world, everything would be made locally.
until then, i think its fantastic that people are using more eco friendly materials.
the more demand there is, the more australian shapers will start using these materials.
at the moment we are sadly quite far behind ths USA, hawaii, uk, and brazil in terms of having eco friendly boards available.

even if the emissions from shipping from the USA negated the emissions saved from using these materials, I would still buy this board based on the following -

the foam and resins are less toxic to the shaper and glasser
the finished product is less toxic to the user
the eventual landfill will break down much quicker
using these materials reduces our reliance on petroleum products.
Farva
Farva
WA
21 posts
WA, 21 posts
4 Sep 2008 8:02pm
Iv gotta say, im not the most greenie person on the planet but I am keen to help out in any l;ittle way wherever possible. Even if it means turning lights off after using them. Then when I was looking at getting a new surfboard, had a look at the firewires (and purchased one) and was amazed. These guys are actually making recyclable boards with materials which are extremely less harmful to the environment than ALL other surfboards, beiing fibo or epox. Not to mention they ride great aswell, so im stoked. Helping our earth and myself at the same time
porka
porka
WA
160 posts
WA, 160 posts
11 Sep 2008 3:00pm
surfinggreen = supsurfa = SUPS AUST = ???

Why so many alias's?
porka
porka
WA
160 posts
WA, 160 posts
11 Sep 2008 4:14pm
Dave told me he left a couple of messages on your phone. You can contact him through his website now:

www.treehouseboards.com/

I don't agree with the alias's, or your ebay / buy & sell trickery
DL
DL
WA
659 posts
DL DL
WA, 659 posts
13 Sep 2008 1:29am
These dudes have realised that transportation has a massive environmental impact (14% of global carbon emissions), so even though they are a US based company, they are offering boards in Australia made locally out of Australian Paulownia.

http://www.grainsurfboards.com/2008/01/07/grain-surfboards-partners-with-australias-capeboatworks/

reiterate: importing "green" surfboards is friken stupid. much better to buy a locally made one.
cRAZY Canuk
cRAZY Canuk
NSW
2528 posts
NSW, 2528 posts
15 Sep 2008 9:59am
DL said...

These dudes have realised that transportation has a massive environmental impact (14% of global carbon emissions), so even though they are a US based company, they are offering boards in Australia made locally out of Australian Paulownia.

http://www.grainsurfboards.com/2008/01/07/grain-surfboards-partners-with-australias-capeboatworks/

reiterate: importing "green" surfboards is friken stupid. much better to buy a locally made one.


I want a garage so I can build one of those woodies, look damn fine
Please Register, or first...
Topics Subscribe Reply

Return To Classic site 😭
Or... let us know if a problem, so we can tweak! 😅