laceys lane said...hi, i would have thought a angle vertical section would need more wall fixing due cross member weight/load distortion. also the horizontal sections would have more movement/flex in the horizontal plan.
i know c sections and angles distort with downward loading pressure in lintel applications.i hate using them

thinking a vertical channel section where the cross members sit inside the vertical channel would allow for the benifits of a more welding and have more stability as a structual member its self.
we are talking high end strenght, probably commercial applications
cheers
considering the application, and the material size/thickness the wall fixing will be what ever the owner/installer wants to do... as far as crossmember weight/load distortion, your not building a truck chassis...the racks are independant of each other and the boards sitting on them. There is no side loading, unless you drive a car etc into them, then good luck with that. I can see what your saying about the twisting/distortion of the angle as its loaded heavily, but the box section that the board rests on, being welded to the angle, will increase its ridigity some what....its kinda of a moot point here.
All beam sections will distort under load, thats whay they require bracing at some point in some way shape or form. have a look at UB (I) beams in factorys, and have a look at the box section chassis under Piros's Landy...all have bracing/cross members

Using a "C" channel as the vertical with its web to the wall and the flanges coming out, welding the box section "into" it is a good idea....but not sure how much of a benifit it is over angle as the 2 flanges are still independant, only joined at each rack....
Like I have said more than once, the way Piros has done them is more than enough most of the time. But I have seen faliures. IMO its just high use that is doing it.
the ultimate would be a one piece extrusion....or a one piece billet milled out of something like Ti.....or maybe a foam core with carbon wrap. get your jig saw out Lacey