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DTM Stand up board shaping,glassing etc on video

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Created by dtm > 9 months ago, 31 Oct 2010
dtm
NSW, 1610 posts
31 Oct 2010 5:26PM
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Hey guys made myself a newy 8'6" under 100 litres and filmed the process was hard to edit hours of work down into a short vid so i cut a few things outta there hope you enjoy
Cheers Dan

Casso
NSW, 3776 posts
31 Oct 2010 5:48PM
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That's one of the best videos on here Dan. Loved it.

I had the pleasure of surfing with Dan this morning - the new 8'6"s maiden voyage. Dan was ripping in up on the chest high left handers. Looked like he was riding a standard shortboard with big snaps off the top. It looked super fast and very manouverable.

The board looks great - awesome shape and unreal finish.

Sparx
VIC, 734 posts
31 Oct 2010 5:55PM
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Loving your work DTM
Cheers
Sparx

btrd
NSW, 67 posts
31 Oct 2010 6:35PM
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Awesome video Dan, thanks.

I used to spend hours in the Country Rhythm factory when I used to get boards shaped by Lisle Coney. Brought back heaps of memories of the boards being shaped, sprayed (with my own designs), glassed and polished.

milko
NSW, 604 posts
31 Oct 2010 7:49PM
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Excellent.. And i bet she doesn't snore like my missus

dtm
NSW, 1610 posts
31 Oct 2010 8:37PM
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Hey thanks guys cheers i wasnt to sure if it was boring or what not as to me its just normal so im really stoked you guys liked it.

yeah milko shes very quite im the worry though
Casso cheers mate you were rippin yaself as always

Downwinder
QLD, 2094 posts
31 Oct 2010 7:41PM
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dtm said...

Hey guys made myself a newy 8'6" under 100 litres and filmed the process was hard to edit hours of work down into a short vid so i cut a few things outta there hope you enjoy
Cheers Dan


G’day DTM
You’re a Master Craftsman


Newmo
VIC, 471 posts
31 Oct 2010 9:10PM
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It's always nice to see a craftsman at work. It was an awesome vid, I am very impressed.
Cheers Scott

Scotty Mac
SA, 2060 posts
31 Oct 2010 8:42PM
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What software you using Dan?

dtm
NSW, 1610 posts
31 Oct 2010 9:17PM
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Select to expand quote



G’day DTM
You’re a Master Craftsman


thanks heaps years of slaving away in that blue 12 foot by 6 foot room though helps

dtm
NSW, 1610 posts
31 Oct 2010 9:22PM
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Scotty Mac said...

What software you using Dan?



I design them in surfcad first then transfer them and redesign over to AKUSHAPER as thats what the machine is compatable with i had to hand shape the originals though. I find aku very user friendly but limited and not as advanced as the surfcad software.

Scotty Mac
SA, 2060 posts
31 Oct 2010 8:58PM
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Thanks, Interesting to know, hope we have a machine in SA soon. Cheers

Brink7
NSW, 225 posts
31 Oct 2010 10:01PM
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Fantastic video mate! I really enjoyed watching that.
After years of dodgy repairs, and several (even dodgier) home made boards, I learned a few tips from only a few minutes watching you work...

It looked like you laid up the deck twice. Do you laminate each layer of glass seperately? (I always assumed that multiple layers of glass got wet down with the resin at the same time.)

When did you turn it green? Was it sprayed, or tinted hot coat?

Looks like a sweet shape too BTW.

laurie
WA, 3858 posts
31 Oct 2010 8:31PM
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Wicked video .. watched it from start to finish .. like the ending. Thanks for putting all that effort in & sharing.

dtm
NSW, 1610 posts
1 Nov 2010 9:43AM
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Craigus said...

Fantastic video mate! I really enjoyed watching that.
After years of dodgy repairs, and several (even dodgier) home made boards, I learned a few tips from only a few minutes watching you work...

It looked like you laid up the deck twice. Do you laminate each layer of glass seperately? (I always assumed that multiple layers of glass got wet down with the resin at the same time.)

When did you turn it green? Was it sprayed, or tinted hot coat?

Looks like a sweet shape too BTW.


Nar i did the layers on the deck all at once it would take to long layer them seperatly its way quicker this way. The green is sprayed on the filler coat after sanding then clear coated.
Cheers Dan

dtm
NSW, 1610 posts
1 Nov 2010 9:44AM
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laurie said...

Wicked video .. watched it from start to finish .. like the ending. Thanks for putting all that effort in & sharing.


Nar thanks for the forums mate great stuff

CMC
QLD, 3954 posts
1 Nov 2010 9:52AM
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Great vid Dan.

Would love for it to have all of the steps to show people exactly how labour intensive making boards is.

I watched one of these vids once and to make it shorter they ran the whole clip in fast forward from computer design and machining the whole way through to wet rub. Great to show people how much work actually goes into it for an appreciation of the skills of the people involved. It's a great killer for that old line 'oh boards these days just get popped out of moulds or by machines'.

Thanks mate, love it.

goatman
NSW, 2151 posts
1 Nov 2010 11:00AM
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Interesting vid Dan, well done!!

Lovely board, we had a surf yesterday with the 2 'toxics' and am now told that I only have the second best DTM SUP ever made

DavidJohn
VIC, 17569 posts
1 Nov 2010 11:10AM
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Great vid and great looking board... Thanks..

DJ

rodriguez
VIC, 883 posts
1 Nov 2010 12:37PM
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Dan liked your vid ending,very true for some anytime you feel like a repeat shaping vid,I know i wouldn't find it boring.thanks.

dtm
NSW, 1610 posts
1 Nov 2010 1:46PM
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CMC said...

Great vid Dan.

Would love for it to have all of the steps to show people exactly how labour intensive making boards is.

I watched one of these vids once and to make it shorter they ran the whole clip in fast forward from computer design and machining the whole way through to wet rub. Great to show people how much work actually goes into it for an appreciation of the skills of the people involved. It's a great killer for that old line 'oh boards these days just get popped out of moulds or by machines'.

Thanks mate, love it.

yes is very labour intensive its hard to cut down to a short clip, glad you enjoyed

dtm
NSW, 1610 posts
1 Nov 2010 1:48PM
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Also finished product weight in at 5.4 kgs super strong to with new glass and even had a 3 layer of glass deck!
its likly the lightest one ive done so far, stoked seems so light and responsive.

cRAZY Canuk
NSW, 2528 posts
1 Nov 2010 2:29PM
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^

Are you sealing the blank with resin and microballons or jut glassing straight onto the bare foam?

I've done both on boards I've cobbled together, but I'm not sold on sealing.

pmorgan1974
NSW, 1080 posts
1 Nov 2010 2:56PM
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cool vid mate, looks like a neat little board...

goatman
NSW, 2151 posts
1 Nov 2010 3:00PM
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cRAZY Canuk said...

^

Are you sealing the blank with resin and microballons or jut glassing straight onto the bare foam?

I've done both on boards I've cobbled together, but I'm not sold on sealing.


If you don't seal it will be a disarster, air bubbles deluxe.

OG SUP
VIC, 3516 posts
1 Nov 2010 3:35PM
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Very cool vid Dan,

I agree with CMC few people realise how much work goes into getting the once in a life time shape just right and then into the water.

5.4kg thats light, hope to see it in action soon.

Smokin work

Phill

dtm
NSW, 1610 posts
1 Nov 2010 3:46PM
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cRAZY Canuk said...

^

Are you sealing the blank with resin and microballons or jut glassing straight onto the bare foam?

I've done both on boards I've cobbled together, but I'm not sold on sealing.



goaties spot on sealings a 100% must

boylos
NSW, 769 posts
1 Nov 2010 3:49PM
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Awesome mate .... well done .

Look forward to seeing it at the Mambo!

Boylos

paul.j
QLD, 3368 posts
1 Nov 2010 4:12PM
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Hey mate it looks pretty sweet and it's good to see someone in sydney does work!!!! but you griping jobs are **** house

cRAZY Canuk
NSW, 2528 posts
1 Nov 2010 5:50PM
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goatman said...

cRAZY Canuk said...

^

Are you sealing the blank with resin and microballons or jut glassing straight onto the bare foam?

I've done both on boards I've cobbled together, but I'm not sold on sealing.


If you don't seal it will be a disarster, air bubbles deluxe.


the board I did unsealed hasn't bubbled (yet), but it was bagged - could be the reason.

goatman
NSW, 2151 posts
1 Nov 2010 6:01PM
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cRAZY Canuk said...

the board I did unsealed hasn't bubbled (yet), but it was bagged - could be the reason.


Maybe.

Not sealing won't cause it to 'bubble' but causes the laminate to 'drain' as the resin tends to sink into the foam (as it is pourous) particularly with the lighter density stuff.

This results in a laminate full of 'air' and potential pin holes causing water leakage.

I am talking about hand laminating here not bagging.



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