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ST 1000 Raymarine Tillerpilot bearing slop repair

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Created by garymalmgren > 9 months ago, 28 May 2022
garymalmgren
1352 posts
28 May 2022 11:54AM
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In an earlier post www.seabreeze.com.au/forums/Sailing/General/TS-1000-blues?page=1#20 ) I fixed the damage to the fitting on the drive screw shaft and guide rods on my ST 1000.
After reassembly it ran, but was still noisy. So, I took it apart again and found damage to the bearing housing on the inward stroke end.
This allows the whole screw shaft, bearing and pulley to move inward into the gearbox.
Luckily I watched this blokes unsuccessful attempt at a repair before I tackled mine.

and


This bloke used a 3D printed thrust bearing.

I looked for the simplest solution.
Firstly I tried to remove the drive pulley to access the bearing, but it seems quite fragile and I didn't want to make matters worse so I looked at an in situ repair.
There is a groove turned on the screw shaft just after the bearing.
From a scrap piece of 2mm aluminum, I made up a 17mm dia washer/clip with a 5,5mm hole in the centre.
Cut a slot to the centre hole and carefully filed the thickness down so it was a very snug fit on the screw shaft groove.
This washer replaced the disintegrated plastic and if you are accurate with the measurements it holds the screw shaft to the bearing without any slop.
Of course, all of this damage came about because there are no stroke limiting switches ( as Wongaga has pointed out). So, that is the next project.

wongaga
VIC, 653 posts
29 May 2022 11:37AM
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Hi Gary;

Luckily I got to mine before the plastic bearing housing had completely fallen apart. Here are a couple of pics of the aluminium reinforcement I added.

Cheers, Graeme







garymalmgren
1352 posts
30 May 2022 7:02AM
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Good solid repair Gramae
I am at version 5 on my limit switch job.
Is there any chance that you have photos of your solution?
It would save me inventing the wheel again.

gary

slammin
QLD, 998 posts
31 May 2022 5:40AM
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Select to expand quote
garymalmgren said..
Good solid repair Gramae
I am at version 5 on my limit switch job.
Is there any chance that you have photos of your solution?
It would save me inventing the wheel again.

gary


Have a search through Trailersailerplace. There's a mod on there for the limiter switches. I could be wrong but I think the user was Zeb?

garymalmgren
1352 posts
31 May 2022 6:46AM
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Thanks Slammin
I have read the Trailersailerplace info and filed it away along with every little titbit I could find.
gary

wongaga
VIC, 653 posts
5 Jun 2022 5:10PM
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Hi Gary

Have pm'd you.


Cheers, Graeme



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"ST 1000 Raymarine Tillerpilot bearing slop repair" started by garymalmgren