jskdog said...
Im going to drill the clamps through so I can bolt it rather then rely just on the grub screws. I was going to brace from where the mast will attach to the rear axel to help with the torque from the sail.
Jonny
Those cast scaff clamps look like the ducks nuts and the first thought I had on seeing them was to through bolt maybe with a tapped thread on the back side or maybe even tapped thread all the way through (ie through the inserted tube as well).
If the join was tapped all the way through and a lock nut applied on the back side, it would be a very accurate and strong join.
Assuming the tube and the joiner casting are aluminium, I would be keeping the welder well away from them.
In this application use of stainless steel bolts is logical, but s/s and aluminium are very unfriendly electrically speaking, so use of an insulating grease is necessary to prevent electrolytic action between the two dissimilar metals.
Such a grease is sold here in Australia under the name of 'Durolac'. It is quite messy stuff to use. A similar product is the white insulating grease used between a CPU and the heat sink in a computer. It is quite expensive and also toxic so be careful.
By the way, I also recommend building a Lake Lefroy Mini Yacht first.
Full and detailed instructions on this can be found here:-
www.seabreeze.com.au/forums/Land-Yacht-Sailing/Construction/Build-a-Landyacht-Lake-Lefroy-Mini-Yacht/