Your dream kiting van.. what would u do?

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ezza
ezza
NSW
561 posts
NSW, 561 posts
20 Sep 2011 6:21pm
Hi all,
I ended up buying a sweet VW LT35 van which has masses of room and i'm planning a conversion to camper kitevan extroadinaire that will include: lining with ply then auto carpet, floor vinyl, insulation with wool batts, 12 volt wiring for fridge, installation of skylight & vent, tv & lights, a sink with cold running water, and a bit of storage space (shelving & under bed).

The board racks are my biggest challenge. At the moment i can stand up inside the van which i really like so i dont want a floating floor. The whole thing would have to be raised to fit a sup under so I was thinking of something like this:
I carry a 9'4" sup & a couple of surfboards. Does anyone know where i would go to get something like this made up? Any tips or ideas on the construction?

Cheers
Ezza
dafish
dafish
NSW
1654 posts
NSW, 1654 posts
20 Sep 2011 7:35pm
Hey Ezza,
Good for getting the VW, hope it is a trustworthy friend.
While you are kitting the wall paneling out, make a template with some of the ply and take it to any welding fabricator. Easy to make, plenty of materials that are strong and lite. Once made you can screw them into the struts after the paneling is complete.
Sounds like a cool job ahead of you. Take your time so that you are happy with the work.
Now get to work!
robbo1111
robbo1111
NSW
655 posts
NSW, 655 posts
20 Sep 2011 8:21pm
I've just purchased an Iload so have been considering lots of different options for decking it out.
Google boards mpora forum they have a thread specific to windsurfing vans, there's lots of ideas there.
I just ordered some pretty flash racks from a guy in the UK (www.vehicle-racking-systems.co.uk) but it you want the whole raised shelve thing maybe these aren't appropriate
ezza
ezza
NSW
561 posts
NSW, 561 posts
21 Sep 2011 9:41am
Hey thanks Robbo! Thats exactly what i was after. Might save up a bit and get me a set of those. Cheers
brooksy
brooksy
WA
498 posts
WA, 498 posts
21 Sep 2011 12:49pm
I used a Mitsubishi Delica but do NOT insulate, gets friggin hot in summer! Most of the time I slept with the door wide open!
ezza
ezza
NSW
561 posts
NSW, 561 posts
21 Sep 2011 9:19pm
Yeah tossed up whether to insulate or not, hope with the vent & fan in the roof and 'cool wool' insulation will keep it cooler. Also soundproof.
I heard something about fish oil under the floor? I have bought some fishoilene, but i am concerned the smell will hang around for ages. Any tips?
wdric
wdric
NSW
1625 posts
NSW, 1625 posts
21 Sep 2011 9:54pm
You can get odourless fishoil, but fishoil is only for rustproofing

A lot of the motor home guys are also painting some sort of white thick paint on the roof down to the gutter line. This looks a little crappy as it is brushed on, but apparently it does help heaps to insulate. THe same stuff is also being used on large commercial buildings.

Scroll down to thermoshield
http://www.cmca.net.au/pages/marketplace/marketplace/accessories.php

www.hytechsales.com/howtopaint/painting_rv.html

But remember the idea is not to be living in the thing during the day anyway unlike a grey nomad would do, you want to be in the great outdoors enjoying the sunshine wind and wave right
ezza
ezza
NSW
561 posts
NSW, 561 posts
21 Sep 2011 10:11pm
I know its for rustproofing Ric i mentioned it because id probably do it at the same time as the insulation under the floor. Might check out that paint though i dont want it to be an oven as my boards and kites live in it full time.

Dont worry, this van will be everything it needs to be: transport, storage for all my toys, comfy accomodation, have the ability to cool 24 beers in 20 mins, watch a movie in foul weather etc etc. Its gotta look the goods too!
wdric
wdric
NSW
1625 posts
NSW, 1625 posts
22 Sep 2011 12:33am
ezza said...

I know its for rustproofing Ric i mentioned it because id probably do it at the same time as the insulation under the floor. Might check out that paint though i dont want it to be an oven as my boards and kites live in it full time.

Dont worry, this van will be everything it needs to be: transport, storage for all my toys, comfy accomodation, have the ability to cool 24 beers in 20 mins, watch a movie in foul weather etc etc. Its gotta look the goods too!


wasnt sure if you got ur soundproofing and rustproofing mixed up

The fish oil will be sticky for a few days after application.
Rust generally never happens in the middle of a big panel unless the paint is missing, generally rust starts in all the double seams of a metal body, so thats where the fishoil should be applied so it can track in all the tight spots with capillary action, the warmer the day, the thinner and more effective it will be.
Also spraying it in along the door sills and sills of the body is a good idea.

THings like the paint of roof can be added any time after as you go and see fit after using for a bit.

Since this will be quite an asset when your done with all this stuff going in it, dont forget you might be the envy of someone else with less cash and no morals, so dont forget about insurance for all your hard work and valuables and or security measures.
Maybe even get a auto electrician to wire in a secret kill switch that cuts power to the starter motor so it cant be driven off while your enjoying a session that might turn your best day into your worst

Also consider a secret compartment when building the cupboards for your valuables for when your not around
tightlines
tightlines
WA
3509 posts
WA, 3509 posts
22 Sep 2011 12:11am
^ You could also bolt a little safe to the floor somewhere. Most camper vans I have hired have them and they are handy for stashing phones, camera's, wallet etc.

Fridges chew up heaps of power so if you are putting one in makes sure it is an efficient one but you are still going to need dual batteries and or a solar panel if you are going to run it for any length of time.
I have a little Waeco CF 40 that is good but often just use my evacool icebox full off bottles of frozen water (and beer of course).

LED lighting is good for keeping power consumption down.
pearl
pearl
NSW
984 posts
NSW, 984 posts
22 Sep 2011 9:54am
There is an older style metal frame bed around with solid metal cross bars. You would have to go to an op shop or dump recycle centre to find one. The spacings are perfect for board racks. A mate of mine cuts them in half, caps and pads them to make great surf racks. You can spray them pretty and bend an angle if you want.
ezza
ezza
NSW
561 posts
NSW, 561 posts
22 Sep 2011 11:55am
Good idea tightlines... my parents actually tried to give me a safe a few months ago and I didn't know what I would use it for so left it stashed in their garage. Score!

The fridge i've bought is a compressor 12 volt fridge, even at 80L its pretty much the best available on power consumption. The lights will be LED. I am putting in a dual battery. Thanks for the tip Ric - a kill switch might be the ticket. I've also bought a key safe and juiced up my insurance!

Thanks Pearl - might check out my local vinnies. I am in lust with these racks though...

SaveTheWhales
SaveTheWhales
WA
1908 posts
WA, 1908 posts
22 Sep 2011 10:01am
Your all gay

How to store your gear




Yes, no carpet in sleeping quarters but has useful accessories


dusta
dusta
WA
2940 posts
WA, 2940 posts
22 Sep 2011 1:37pm
SaveTheWhales said...

Your all gay



you're gay
roachy
roachy
NSW
391 posts
NSW, 391 posts
23 Sep 2011 6:52am
like to see her welcome mat
AndreC
AndreC
WA
512 posts
WA, 512 posts
23 Sep 2011 8:35am
Try angled racks save space and hold boards better...do false floor on one half below racks so you can still stand and stash stuff. Then fluffy carpet on walls and roof.
ezza
ezza
NSW
561 posts
NSW, 561 posts
23 Sep 2011 6:09pm
robbo1111 said...

I've just purchased an Iload so have been considering lots of different options for decking it out.
Google boards mpora forum they have a thread specific to windsurfing vans, there's lots of ideas there.
I just ordered some pretty flash racks from a guy in the UK (www.vehicle-racking-systems.co.uk) but it you want the whole raised shelve thing maybe these aren't appropriate



Hey Robbo,

Ive been talking with Guy from vehicle racking systems. He mentioned they need a Nutsert tool to instal. Did you go for this option or are you going to rivet it in? Are these tools available in Oz? The racks look sweet as... When you get them id love to hear what you think
ezza
ezza
NSW
561 posts
NSW, 561 posts
23 Sep 2011 6:16pm
AndreC said...

Try angled racks save space and hold boards better...do false floor on one half below racks so you can still stand and stash stuff. Then fluffy carpet on walls and roof.


Hi Andre,

I like the idea of angled racks, but have chosen not to do a false floor for the whole thing because the cargo area of th van is 3.3m long and thats a lot of underfloor area that might be better off as headroom?the other option is to do 1.5m or so from the end of the van as a permanent raised platform for the bed with waterproof storage underneath for kites and stuff.
robbo1111
robbo1111
NSW
655 posts
NSW, 655 posts
23 Sep 2011 7:13pm
Ezza
My plan is to use the nutserts and borrow the tool from a mate. However I am concerned that I may not have enough space between the front sliding door rail and the internal rail to install the nutsert. If this proves to be the case then I've got a couple of other ideas not including rivets.

Nutsert tools are pretty common so you shouldn't have a problem borrowing one - mechanic, sheet metal worker, aircraft engineer, 4WD shops

I paid for my racks yesterday so should have them within 2 weeks will give you the good oil on them.

Rgds
Steve
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