Timber slab varnish: 7th coat gone awry. HELP!

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Natty67
Natty67
15 posts
15 posts
16 Apr 2013 10:00am
Hi
First time varnishing an Australian bloodwood timber slab that is my coffee table: All coats till the last few ones were fine
Read on and Please HELP!


W

ai

ted for 48 hours to do my 6th and my final final coat.How wrong I was about it being my last. I ran into trouble and the varnish carried streaks of hardened varnish, I dont know how that happened but it did and after I finished I noticed it, I was gutted. It could be that I did not stir the tin enough to mix the varnish or I re-used the expensive brush that I thought I had cleaned really well (I think the latter)
Day 8: 7th coat Didn't sleep well the previous night, waited for 16 hours before I had to re sand the areas with 120 grit and 220 and 320 grit trying to get those narrow hairlike thickened varnish streaks off, tough job, thankfully they got off on most areas except 2-3 spots where it was the worst. I did my best there and sanded the rest of the top as usual with 320, tack clothed the whole surface waited till dust settled and applied my seventh coat this time with my 3rd tin of varnish as you can see below the affected spots
Please help with tips as what needs to be done, it is now 36 hours since my last coat
Gizmo
Gizmo
SA
2865 posts
SA, 2865 posts
16 Apr 2013 11:45am
And the 'varnish' is?
Is it thinners based, turps based, water based?
On the can what is the recoat time?
Brushed on or sprayed on?
Why 7+ coats?
ikw777
ikw777
QLD
2995 posts
QLD, 2995 posts
16 Apr 2013 12:18pm
The coats look heavy. Have you been thinning it enough? Leaving enough time between coats? using the same brand all the way through?

Natty67
Natty67
15 posts
15 posts
16 Apr 2013 11:57am
Gizmo said...
And the 'varnish' is?
Is it thinners based, turps based, water based?
On the can what is the recoat time?
Brushed on or sprayed on?
Why 7+ coats?


The varnish is Bondall Monocel marine grade Gloss, I have been re-coating 16-24 hours each time
Sanded the first 3 coats with 120 grit then 240 and then last 2 320 grit
Brushed on
7 plus coats because I wanted it to be perfect and full coverage and there were minor sagging issues, on hindsight I now feel I should have stopped with my 5th!!:(
busterwa
busterwa
3782 posts
3782 posts
16 Apr 2013 12:23pm
Dare say you havent mixed the varnish in the tim for long enough before applying?
DASZIP
DASZIP
SA
135 posts
SA, 135 posts
16 Apr 2013 2:03pm
I have had this sort off thing happen when not left long enough between coats. Let it dry for a few days and sand back and refinish it. If the previous coat isn't dry enough the next coat softens it and causes trouble.
ikw777
ikw777
QLD
2995 posts
QLD, 2995 posts
16 Apr 2013 2:34pm
The coats definitely look too thick. All varnish needs to be thinned before application. The first coats very thin so it gets into the wood. Just let it all harden off for a week or more and then sand it flat with paper and sanding block. You'll be good to go then. It's no disaster.
oz surf
oz surf
WA
407 posts
WA, 407 posts
16 Apr 2013 12:54pm
Looks like it could be caused by putting your dirty feet on it.(See first pic)
Sailhack
Sailhack
VIC
5000 posts
VIC, 5000 posts
16 Apr 2013 2:54pm
DASZIP & ikw777 are spot on on both accounts, the 'wrinkles' are caused by the previous coat(s) softening by the lacquer under the (thick) top coat & causing the vapours to be trapped. It can be caused by either too thick a coat, too many coats in a short period of time, or not mixing the correct hardener/accelerator, the timber not being at the ambient temperature (or moist) or a combination of many things. It's happened to me in the past (mainly when rushing or not paying attention to the correct ingredients), but the good news is - it's always salvageable.

Give it a week in a dry/warm area (not in habitable rooms or you'll asphyxiate!), rub back through a few coats with 240, 320 & 400. If it's beading on the paper, it's not cured. In future, the more coats you want to put on timber - the thinner you go.

Natty67
Natty67
15 posts
15 posts
16 Apr 2013 12:59pm
oz surf said...
Looks like it could be caused by putting your dirty feet on it.(See first pic)


Yes of course!! Why didn't I think of that before?
Natty67
Natty67
15 posts
15 posts
16 Apr 2013 1:02pm
Sailhack said...
DASZIP & ikw777 are spot on on both accounts, the 'wrinkles' are caused by the previous coat(s) softening by the lacquer under the (thick) top coat & causing the vapours to be trapped. It can be caused by either too thick a coat, too many coats in a short period of time, or not mixing the correct hardener/accelerator, the timber not being at the ambient temperature (or moist) or a combination of many things. It's happened to me in the past (mainly when rushing or not paying attention to the correct ingredients), but the good news is - it's always salvageable.

Give it a week in a dry/warm area (not in habitable rooms or you'll asphyxiate!), rub back through a few coats with 240, 320 & 400. If it's beading on the paper, it's not cured. In future, the more coats you want to put on timber - the thinner you go.



Thanks!!
Great stuff:)
that really helps me and I am truly relieved now, so should I be thinning the varnish now after the sanding or should I go 100% and how many coats do you think I should aim for to finish?
Natty67
Natty67
15 posts
15 posts
16 Apr 2013 1:04pm
ikw777 said...
The coats definitely look too thick. All varnish needs to be thinned before application. The first coats very thin so it gets into the wood. Just let it all harden off for a week or more and then sand it flat with paper and sanding block. You'll be good to go then. It's no disaster.


Ok
All the blog posts I read and the instructions on the can said except sealant coats that need to be thinned, use 100% strength. If I do thin the varnish by how much so you think I should thin it by?
Natty67
Natty67
15 posts
15 posts
16 Apr 2013 1:05pm
ikw777 said...
The coats definitely look too thick. All varnish needs to be thinned before application. The first coats very thin so it gets into the wood. Just let it all harden off for a week or more and then sand it flat with paper and sanding block. You'll be good to go then. It's no disaster.


Thanks
Will do that now
Natty67
Natty67
15 posts
15 posts
16 Apr 2013 1:06pm
busterwa said...
Dare say you havent mixed the varnish in the tim for long enough before applying?


I think that too
GPA
GPA
WA
2529 posts
GPA GPA
WA, 2529 posts
16 Apr 2013 2:23pm
May I ask a related question?

Despite buying a new decent brush ($20), new tin of varnish and doing my uptmost to remove all dirt and dust prior to application, I have small little pin-hole size 'bubbles' appearing on my final coat to what is otherwise a very smooth finish...

As it was a window sill behind a curtain in the kids room I left it - but was annoyed about it...

Would appreciate knowing how to avoid for next time.

Thanks !
ikw777
ikw777
QLD
2995 posts
QLD, 2995 posts
16 Apr 2013 5:08pm
GPA said...
May I ask a related question?

Despite buying a new decent brush ($20), new tin of varnish and doing my uptmost to remove all dirt and dust prior to application, I have small little pin-hole size 'bubbles' appearing on my final coat to what is otherwise a very smooth finish...

As it was a window sill behind a curtain in the kids room I left it - but was annoyed about it...

Would appreciate knowing how to avoid for next time.

Thanks !


Air bubbles in the varnish after stirring or forced in by the brush, or gas escaping from the surface underneath. Air bubbles will escape themselves as long as the varnish doesn't cure too quickly or applied too thick.

Also if there's any silicone around it can cause that. Keeping your woodwork/painting projects in the same vicinity as car protectant for example.
Sailhack
Sailhack
VIC
5000 posts
VIC, 5000 posts
16 Apr 2013 6:05pm
^^^ What he said - and surprisingly, handling cardboard can leave silicone residue on your fingers. You can get drops to add to your paint/lacquer, but best to keep things simple.

As for your question Natty, I would thin it, but also make sure that it's applied thinly and perhaps a 'tack coat' to allow spread. This can be done by applying a coat, waiting until it nearly tacks, then apply a diagonal coat ensuring the brush stays wet and a good quality fine brush is best. Re; amount of coats - depends on how brutal you are with the sanding back, but probably only 2.

The issue with 'over-coating' timber is that timber will expand/contract, warp, split (even where the eye can't see it) and in most cases, the lower coats will still be expelling solvents. Thin & partially flexible (ie; good quality) lacquer will allow the timber to move slightly, the thicker the coats, the more chance of separating the lacquer from the timber. Also it's the timber that has the strength, not the lacquer, so there's no need to put too thick a coat on. The best solution is a good coat or 2 of sanding sealer, followed by a double hit of top coat.
Simondo
Simondo
VIC
8025 posts
VIC, 8025 posts
16 Apr 2013 8:53pm
Yes, as per what Sailshack said. Those little crinkles look like a combo of thick coats, and no enough drying time between coats.

You intervals between coats were probably OK, for 2 or 3 coats. But you probably needed to extend the re-coating intervals, at coats 4, 5, 6, & 7.
GPA
GPA
WA
2529 posts
GPA GPA
WA, 2529 posts
16 Apr 2013 9:55pm
Thanks guys - I did wonder if I had introduced them from stirring to vigorously...

Advice much appreciated.
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
16 Apr 2013 10:03pm
that bondall marine is really nice stuff, the best of all the stuff I have tested, but 7 coats!!!!!
from the photo it looks like it was put on too thick and maybe got a blast of heat or cold
i reckon every coat after no2 was just playing with fire.
the system I use for varnish is to use a sanding sealer, then rub back with medium steel wool, then 1 coat of varnish,med steel wool,second coat of varnish.I dont use any fine sandpapers on wood now.,even steel wool on the last sand before sealing
if you have a dust free environment and a flat surface try using a 200mm or 250mm fine nap (5 or 6mm) roller instead of a brush
i do all my doors this way, and have started doing varnished bench tops as well
Natty67
Natty67
15 posts
15 posts
17 Apr 2013 12:25pm
GPA said...
Thanks guys - I did wonder if I had introduced them from stirring to vigorously...

Advice much appreciated.


Thanks so much
Natty67
Natty67
15 posts
15 posts
17 Apr 2013 12:25pm
Simondo said...
Yes, as per what Sailshack said. Those little crinkles look like a combo of thick coats, and no enough drying time between coats.

You intervals between coats were probably OK, for 2 or 3 coats. But you probably needed to extend the re-coating intervals, at coats 4, 5, 6, & 7.


Ok makes sense
thanks!!!
Natty67
Natty67
15 posts
15 posts
17 Apr 2013 12:27pm
landyacht said...
that bondall marine is really nice stuff, the best of all the stuff I have tested, but 7 coats!!!!!
from the photo it looks like it was put on too thick and maybe got a blast of heat or cold
i reckon every coat after no2 was just playing with fire.
the system I use for varnish is to use a sanding sealer, then rub back with medium steel wool, then 1 coat of varnish,med steel wool,second coat of varnish.I dont use any fine sandpapers on wood now.,even steel wool on the last sand before sealing
if you have a dust free environment and a flat surface try using a 200mm or 250mm fine nap (5 or 6mm) roller instead of a brush
i do all my doors this way, and have started doing varnished bench tops as well


I know, right! What was I thinking? Wish I had asked for advice before I started:(
Natty67
Natty67
15 posts
15 posts
17 Apr 2013 12:31pm
Sailhack said...
^^^ What he said - and surprisingly, handling cardboard can leave silicone residue on your fingers. You can get drops to add to your paint/lacquer, but best to keep things simple.

As for your question Natty, I would thin it, but also make sure that it's applied thinly and perhaps a 'tack coat' to allow spread. This can be done by applying a coat, waiting until it nearly tacks, then apply a diagonal coat ensuring the brush stays wet and a good quality fine brush is best. Re; amount of coats - depends on how brutal you are with the sanding back, but probably only 2.

The issue with 'over-coating' timber is that timber will expand/contract, warp, split (even where the eye can't see it) and in most cases, the lower coats will still be expelling solvents. Thin & partially flexible (ie; good quality) lacquer will allow the timber to move slightly, the thicker the coats, the more chance of separating the lacquer from the timber. Also it's the timber that has the strength, not the lacquer, so there's no need to put too thick a coat on. The best solution is a good coat or 2 of sanding sealer, followed by a double hit of top coat.


Hi Sailhack, Not confident about the tack coat, what if i sanded it back 2 coats or something and got rid of those ugly spots (fingers crossed) and then tried 2 thin coats of varnish (thinner by 25% you think??)
Sailhack
Sailhack
VIC
5000 posts
VIC, 5000 posts
17 Apr 2013 2:46pm
^^^ You should be ok with that. Worst-case...sand back & do it again!

Just leave it a few days (week) until you tackle it.
Natty67
Natty67
15 posts
15 posts
17 Apr 2013 1:12pm
Sailhack said...
^^^ You should be ok with that. Worst-case...sand back & do it again!

Just leave it a few days (week) until you tackle it.


Ok! Thanks for that
Will wait till Sunday now to tackle
paulford
paulford
WA
312 posts
WA, 312 posts
17 Apr 2013 6:38pm
Wet flat it back and go again with a thinner coat.
Mark _australia
Mark _australia
WA
23649 posts
WA, 23649 posts
17 Apr 2013 6:42pm
Maybe too late but I think for a nice piece of slab that will be USED and it is large, just self levelling epoxy pour-on is best. One coat, more durable etc.

So all the advice above is tops, but if doing again consider an epoxy. Of course it is mega gloss and you may not want that look.

landyacht
landyacht
WA
5921 posts
WA, 5921 posts
17 Apr 2013 9:48pm
Ive got a pine slab as a dining/kitchen table that had asealer and 2 coats of polyeurathane and its lasted 21 years. just starting to think about a sand and recoat as soon as the kids move out.
despite your 7 seven coats there is still grain and even a heavy sanding lark visible , so i would be inclined to leave it for a week and locally sand the blemish. dont forget to seal the underside to stop swelling/shrinkage
Natty67
Natty67
15 posts
15 posts
18 Apr 2013 11:56am
paulford said...
Wet flat it back and go again with a thinner coat.


Hey paulford, What do you mean "wet flat it back"? Is it wet sanding and if so how do I go about it? Also how thin would you recommend the coat should be? thanks
Natty67
Natty67
15 posts
15 posts
18 Apr 2013 11:58am
Mark _australia said...
Maybe too late but I think for a nice piece of slab that will be USED and it is large, just self levelling epoxy pour-on is best. One coat, more durable etc.

So all the advice above is tops, but if doing again consider an epoxy. Of course it is mega gloss and you may not want that look.




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